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ShaliCrete URP Modified SBR Latex
Product Price: Rs 290 / KgGet Best Price
ShaliCrete URP is a multipurpose, ready to use, economical SBR based bonding agent in liquid consistency used as universal repair product (URP), for bonding coat for concrete, repair additive for concrete / mortars, waterproofing applications, protective coating for cementitious substrates, cladding including tiles / marble bedding and external rendering, besides improving strength and weather resistance.
|Specific Gravity||1.00 Approx|
|Ph Value||8 - 9|
|Physical Appearance||Milky white liquid|
|Mortar Modifier Theoretical Coverage||7 / 50 kg cement bag|
|Bonding Agent Theoretical Coverage||4 - 4.5 / coat m2 / kg|
|WP Coating Theoretical Coverage||2 - 2.5 / 2 coats m2 / kg|
|Solid Content||36 + 2%|
|Pot Life, 30 Degree C||30 - 40 Minutes|
- Repair & Rehabilitation of concrete.
- Waterproofing mortars / concretes including terrace, toilets, chajjas, lift pits, balconies, masonry walls and slopping RCC roofs.
- Bedding for tiles / marbles.
- Bonding slurry.
- External rendering.
- General reconstruction work and latex modified overlays and topping.
- Easy application by brush.
- Excellent concrete modifier.
- Withstands chloride ion diffusion & sulphate/CO2 attack due to marine or industrial weather.
- Improves bond strengths to hardened concrete.
- Dense, impermeable, mortar for column & beam repairs.
- Reduces rate of corrosion when applied on steel bars.
- Reduces cracking through increased mortar flexural strength.
- Increases mortar wear resistance under rubber wheeled traffic.
- Increases mortar tensile strength.
- Ensure that concrete is 3 days old if ShaliCrete URP is used as a slurry bond coat. Do not place slurry coat on standing water.
- Ensure that the concrete is clean and rough. Remove all oil, dirt, debris, paint and unsound concrete.
- The surface must be prepared mechanically using a scrubber, bush hammer, shot blast or scarifier. which will give a surface profile of a minimum 3 mm and expose the large aggregate of the concrete.
- Use vacuum cleaner or pressure washing to ensure thorough cleaning and removal of all residue.
- Ensure all concrete possess an open surface texture with all curing compounds and sealers removed.
- Pre-wet all areas to reduce moisture loss. Do not place product on standing water.
- To ensure durability and quality of repair or overlay, follow proper curing procedures. Maintain
- moist cure for 24 – 72 hrs to prevent surface cracking,
As Bonding Agent:
- Mix ShaliCrete URP and cement in the ratio of 1 : 3 by weight.
- Apply a single coat by brush over the prepared surface. Do not dilute ShaliCrete URP for using as primer.
- Apply fresh concrete / mortar over the bonding coat while it is tacky.
- Apply bonding coat by mixing ShaliCrete URP and cement in 1 : 3 by weight and apply by brush a single coat over the prepared surface.
- Prepare mortar with 50 kg cement, 150 kg dry sand, 7-8 Kg of ShaliCrete URP and 10- 12 L of water to make a trowel-able mix.
- Apply repair mortar at a thickness of 15 mm or more, when the bond coat is still tacky.
- Finish with trowel for smoothness.
- Repair all cracks in the prepared surface thoroughly with PlastiSeal.
- Prepare slurry of cement and ShaliCrete URP in 4 : 1 proportion by weight with suitable addition of water.
- Apply the first coat when the surface is in touch dry condition and allow it to dry for about 4 hrs.
- Apply second coat and allow it to air cure for at least 72 hrs.
- Protect the coating with a cement screed at least 25 mm thick, admixed with ShaliPlast LW.
Health & Safety:
- Use goggles and hand gloves and mask during application
- Clean hands with warm soap water after application.
Other Packing: 20 kg & 200 kg Drum
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Product Price: Rs 365 / KgGet Best Price
ShaliSBR Latex is a carboxylated styrene butadiene copolymer latex for integral adhesive for slurry bond coats, mortars and concrete to improve strength and Chemical resistance.
|Specific Gravity||1.01 +- 0.05|
|Shelf Life||12 Months in original unopened sealed condition|
|Storage||Keep in cool and dry place, under shed, away from heat|
|Packaging||5 L Drum|
|Physical Appearance||Milky white liquid|
|Solid Content||40 + 2%|
|Shear Adhesion||9.0 +- 0.2 Mpa|
|Cement Cement Slurry||50 Kg|
|Cement Mortar||50 Kg|
|Sand zone II Mortar||125 kg|
|Water Cement Slurry||11.5 L|
|ShaliSBR Latex Cement Slurry||8 - 10 L|
|ShaliSBR Latex Mortar||7 - 10 L|
|Wate Mortar||8 - 10 L|
ShaliSBR Latex meets ASTM C 1059-86, Type II
- Toppings, patches and leveling concrete surfaces
- Modifying / improving bonding of floor toppings, rendering and mortars
- Repair of worn / damaged / spalled concrete and cracks
- Thin sets, terrazzo, stucco and bonding slurries
- General reconstruction work and latex modified overlays
- Bridge decks, highways and parking area.
- Easy to use
- Excellent bond to concrete adhesion plaster, masonry, stone work etc
- Facilitates dense, impermeable, mortar for column & beam repairs
- Reduces rate of corrosion while applied on steel bars
- Reduces cracking through increased mortar flexural strength
- Increases mortar wear resistance under rubber wheeled traffic
- Increases mortar tensile strength
- Increases durability during freeze / thaw cycles
- Withstands chloride ion diffusion & sulphate / CO2 attack due to marine or industrial weather.
- If ShaliSBR Latex is used as a slurry bond coat, ensure that concrete is 3 days old
- Do not place slurry coat on standing water
- Ensure that the concrete is clean and rough. Remove all oil, dirt, debris, paint and unsound concrete
- The surface must be prepared mechanically using a scabbler, bush hammer, shot blast or scarifier which will give a surface profile of a minimum 3 mm and expose the large aggregate of the concrete
- Use vacuum cleaner or pressure washing to ensure thorough cleaning and removal of all residue
- Ensure all concrete possess an open surface texture with all curing compounds and sealers removed
- Pre-wet all areas to reduce moisture loss.
- For small quantity, mix with a drill and "jiffy" mixer
- For large quantity use drill machine fitted with paddle or small mixer machine
- Add the appropriate quantity of ShaliSBR Latex for the batch size consisting of powder / sand / coarse aggregate and cement and mix till the required consistency is achieved
- If using ShaliSBR Latex with a pre-packaged product, reduce the amount of water added to compensate for the latex addition.
Application of Material:
- Prime all prepared surface areas with a slurry coat before applying the topping.
- Bond Coating Application: Spread the slurry with a stiff bristle broom until the suggested coverage rate is achieved.
- For patching, spread with a trowel, come-a-long, or a square tipped shovel to a thickness that matches the surrounding concrete. Finish by hand trowelling.
- On large floor areas, use screed strips as guides in combination with vibratory screeding to level. Compact and finish by hand or machine trowel.
- In case of bonding toppings with ShaliSBR Latex, use slurry coat instead of ShaliSBR Latex itself as a primer.
Structural repairs for columns and beams:
- Use polymer mortar admix with ShaliSBR Latex to build up the spalled areas of the cover zone concrete.
- Finish the repair material to the desired texture. Typical texture is a broom or sponge float finish. Do not add additional water to the surface during the finishing operation.
- Ensure proper curing for durability and quality of repair or over layment. To prevent surface cracking, keep surface moist for at least 72 hours
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