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Construction Sealant
Our product range includes a wide range of shaliseal ps pg pouring grade uv resistant polysulphide sealant, shaliseal ps gg gun grade uv resistant polysulphide sealant, shaliseal ems epoxy modified sealant and shaliseal pu 2k gg polyurethane joint sealant.
ShaliSeal PS PG Pouring Grade UV Resistant Polysulphide Sealant
Product Price: Rs 370 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliSeal |
| Packing | Available in 4 kg container packed in 16 kg carton |
| Storage | Store in a cool dry place, under shed, away from heat |
| Shelf Life | 12 Months, Maintain in protected storage in original unopened sealed condition at 5 - 30 Degree C |
| Color | Grey |
| Service Temperature | - 40 to + 85 Degree C |
| Theoretical Coverage | 120 grm / rm, For 6 mm x 12 mm |
| Solid Contents | 97 - 100% |
| Application Temperature | 5 - 50 Degree C |
| Setting Time 35 Degree C | 6 Hours |
| Pot Life 25 Degree C | 2 Hours |
| Specific Gravity | 1.60 - 1.70 |
| Full Cure, in Tropical Conditions | 8 Days |
| Elongation at Break | 450% |
| Tensile Strength | 2 kg / cm2 |
| Adhesion Bond Strength Kg 2.5 cm (Cohesive Failure) | 18 |
| Shore A hardness | 10 +/- 2 |
| Butt Joints Movement Accommodation Factor | +- 25% |
| Lap Joints Movement Accommodation Factor | +- 50% |
It conforms to BS 5212: 1990 Part I -Type F & Type FB (Flame and Fuel Resistant), IS 12118 Part 1 – 1987, BS:4254 and ASTM C 920.
Application:
- Expansion joints in industrial, commercial or residential buildings
- Joints in concrete roads, bridges, subways, flyovers & airport runway
- Joints in water retaining structures like water tank, swimming pool including decks, aqua ducts, dams, canals & reservoirs
- Nuclear Power station reactor domes
- Joints between concrete pipe lines
- Roof light joints.
Advantages:
- Excellent UV resistant
- Provides uniform, water tight seal
- Adhesion compatible to most substrate.
- Highly resilient with excellent recovery characteristics and thermal flexibility
- Prevents cracking by allowing expansion / contraction during atmospheric changes
- Flexible, tear resistant, rubbery, self-leveling
- Chemical / flame / fuel resistant
- After full cure
- Can withstand in fully submerged condition, and
- The Sealant is suitable for potable water as well.
Surface Preparation:
- Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application
- Ensure that the moisture content in the prepared surface does not exceed 5% immediately before application of ShaliSeal PS PG
- To avoid adhesion of spill-over material beside joint, use masking tape at floor level beside both sides to get sharp edged neat and clean joint
- Use back up material to avoid third face adhesion and to avoid contact between joint forming board & sealant
- Use primer on vertical side faces of the joint to ensure strong bonding between substrate and sealant.
Material Preparation:
- Mix the entire quantity of Base and Accelerator compounds, which are pre-weighed, thoroughly to a homogenous and uniform grey compound by a slow speed mixture (approx. 400 rpm) fitted with a suitable mixing paddle
- Ensure that there is no entrapped air
Application of Material:
- Ensure depth of the joint does not exceed its width
- Start applying the prepared mixer with Gun after 30 minutes of mixing on tacky primed surface. Use backup rod to adjust depth suitably
- Do not use ShaliSeal PS PG in grooves exceeding 50 mm in width.
Finishing and Cleaning:
- Finish the joint in concave shape by using wooden batten soaked in soap water or white sprit from time to time.
- Remove masking tape within 30 minutes before setting of sealant
- Clean tools and tackles using solvent like Xylene etc.
Health & Safety:
- Avoid contact with skin / eyes, and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapour
- Wear suitable protective clothing, gloves and eye protection
- In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of eye contact, wash with plenty of clean water and seek medical advice.
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ShaliSeal PS GG Gun Grade UV Resistant Polysulphide Sealant
Product Price: Rs 360 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliSeal |
| Shelf Life | 12 Months, Protected storage in original unopened sealed condition at 5 - 30 Degree C |
| Storage | Store in a cool dry place, under shed, away from heat |
| Packing | Available in 4 kg container packed in 16 kg carton |
| Color | Grey |
| Service Temperature | - 40 to + 85 Degree C |
| Theoretical Coverage | 550 grm / rm For 25 mm x 12.5 mm |
| Solid Contents | 97 - 100% |
| Application Temperature | 5 - 50 Degree C |
| Setting Time 35 Degree C | 6 Hours |
| Pot Life 25 Degree C | 2 Hours |
| Specific Gravity | 1.60 - 1.70 |
| Full Cure, in Tropical Conditions | 8 Days |
| Elongation at Break | 450% (ASTM D 412 ) |
| Tensile Strength | 3 Kg / Cm2 (ASTM D 412 ) |
| Adhesion Bond Strength Kg 2.5 cm (Cohesive Failure) | 32 (BS 5212 Part 3) |
| Shore A Hardness | 22 + 3 (ASTM D 2240) |
| Butt Joints Movement Accommodation Factor | +- 25% |
| Lap Joints Movement Accommodation Factor | +- 50% |
It conforms to BS 5212: 1990 Part I -Type F & Type FB (Flame and Fuel Resistant), IS 12118 Part 1 – 1987, BS:4254 and ASTM C 920.
Application:
- Expansion joints in industrial, commercial or residential buildings
- Joints in concrete roads, bridges, subways, flyovers & airport runway
- Joints in water retaining structures like water tank, swimming pool including decks, aqua ducts, dams, canals & reservoirs
- Nuclear Power station reactor domes
- Joints between concrete pipe lines
- Roof light joints.
Advantages:
- Excellent UV resistant
- Provides uniform, water tight seal
- Adhesion compatible to most substrate.
- Highly resilient with excellent recovery characteristics and thermal flexibility
- Prevents cracking by allowing expansion / contraction during atmospheric changes
- Flexible, tear resistant, rubbery, self-leveling
- Chemical / flame / fuel resistant
- After full cure
- Can withstand in fully submerged condition, and The Sealant is suitable for potable water as well.
Surface Preparation:
- Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application
- Ensure that the moisture content in the prepared surface does not exceed 5% immediately before application of ShaliSeal PS GG
- To avoid adhesion of spill-over material beside joint, use masking tape at floor level beside both sides to get sharp edged neat and clean joint
- Use back up material to avoid third face adhesion and to avoid contact between joint forming board & sealant
- Use primer on vertical side faces of the joint to ensure strong bonding between substrate and sealant.
Material Preparation:
- Mix the entire quantity of Base and Accelerator compounds, which are pre-weighed, thoroughly to a homogenous and uniform grey compound by a slow speed mixture (approx. 400 rpm) fitted with a suitable mixing paddle
- Ensure that there is no entrapped air.
Application of Material:
- Ensure depth of the joint does not exceed its width
- Start applying the prepared mixer with Gun after 30 minutes of mixing on tacky primed surface. Use backup rod to adjust depth suitably
- Do not use ShaliSeal PS GG in grooves exceeding 50 mm in width.
Finishing and Cleaning:
- Finish the joint in concave shape by using wooden batten soaked in soap water or white sprit from time to time.
- Remove masking tape within 30 minutes before setting of sealant.
- Clean tools and tackles using solvent like Xylene etc.
Health & Safety:
- Avoid contact with skin / eyes, and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapour
- Wear suitable protective clothing, gloves and eye protection
- In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of eye contact, wash with plenty of clean water and seek medical advice.
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ShaliSeal EMS Epoxy Modified Sealant
Product Price: Rs 630 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliSeal |
| Shelf Life | 6 Months in original unopened sealed condition |
| Storage | Store in cool dry place, under the shed, away from heat |
| Packing | Available in 2 1 /2 kg Unit contains both hardener and resin packed in 15 kg carton |
| Pot Life at 24 Degree C | 15 Minute |
| Compressive Strength 72 Hours | 210 kg/cm2 |
| Tensile Strength 7 Days | 46 kg/cm2 |
| Elongation 7 Days | 55 % |
| Water Absorption After 72 Hours Immersion | 1.1 % |
| Shore A Hardness | > 100 |
| Specific Gravity | 1.30 - 1.50 |
| Tack Free Time @ 24 Degree C | 12 Hours |
Application:
- Concrete construction and control joints in industrial floors
- Crack filler repair for old floors
Advantages:
- Semi-flexible formula that allows for limited temperature and humidity movement of concrete
- Tough performance reduces floor joint repairs and maintenance
- Suitable for filling cracks in older floors to reduce the rate of deterioration
Specifications / Compliances:
- ShaliSeal EMS is a semi flexible joint filler designed to comply with ACI 302 recommendations regarding control and construction joints.
Application Methodology:
- Ensure that the groove to be treated is free from oil, grease, paints or any other contamination
- Any dust or loose particles has to be removed by air pressure or by any other suitable method
- Grooves should be clean and dry prior to the application of ShaliSeal EMS
- Masking tape has to be applied near the edge of the groove to get a straight neat finish
- Mix component A and Component B separately. If settling is observed in the Comp A and Comp B, loosen the settled material with the help of hand stirrer followed by power driven stirrer for quick homogenous mixing. Mix Comp B gradually into the Comp A under continuous stirring
- After ensuring a homogenous mix, pour the mixed material into the groove
- Joints should be overfilled and immediately cut with a razor knife or ground flush with the floor. If ShaliSeal EMS has completely hardened, a heat flame may be used to soften the material for easier removal
- ShaliSeal EMS requires no special curing instructions. The product will cure within 24 hrs of placement @ 21 OC. Lower temperature will slow the curing rate
Limitation:
- Based on ACI 302 recommendations, epoxy joint filler should be applied 3 to 6 months after construction, the later the better
- Do not use ShaliSeal EMS as an expansion joint sealant
- Use only at temperature above 4 Degree C
- Contact surfaces must be cleaned and dry.
Health & Safety:
- The product should not come in contact with the skin and eyes, or be swallowed
- Ensure adequate ventilation and avoid inhalation of vapours as some people are sensitive to resins, hardeners and solvents
- Wear suitable protective clothing, gloves and eye protection
- In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of contact with eyes, rinse immediately with plenty of clean water and seek medical advice
- If swallowed seek medical attention immediately - do not induce vomiting.
Chemical Resistance after 72 hrs, 24 Degree C:
- CaCl2 (10%) Excellent
- Caustic (10%) Excellent
- Muriatic Acid (10%) Excellent
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ShaliSeal PU 2K GG Polyurethane Joint Sealant
Product Price: Rs 510 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliSeal |
| Color | Grey |
| Density | 1.16 +- 0.02 g / ml, 30 Degree C |
| Shelf Life | 12 Months in original unopened sealed condition. |
| Packing | Available in 600 ml sausage |
| Joint Width | 35 mm |
| Joint Depth | 15 mm |
| Theoretical Coverage | 1.1 mtr / 600 ml |
| Skin Formation Time, at 23 Degree C 50 % RH- hrs | 8 - 10 |
| Application Temperature | 5 to 40 Degree C |
| Solid Content | > 90% |
| Service Temperature | - 40 to + 90 Degree C |
| Resistance to Flow At 23 Degree C | Less Than or Equal to 1 mm |
| Resistance to Flow At 50 Degree C | Less Than or Equal to 3 mm |
| Elongation at Break | > 400% (ASTM D 412) |
| Hardness Shore A | - 30 +- 2 (ASTM D 2240) |
| Elastic Recovery | Greater Than or equal to 70% (ASTM D 926) |
| Modulus of Elasticity at 100 % | 0.40 MPa (ASTM D 412) |
| Movement Compatibility | +- 30% (MAF) (ASTM C 719) |
It conforms to EN 14187-S 2003, BS 5212, ASTM C-920, ISO-11600.
Application:
- Runways
- Roads
- Bridge decks
- Docks and harbors
- Civil structures including building – residential, commercial and industrial and prefabricated constructional panels.
Advantages:
- Fuel resistant
- Bubble free curing
- Excellent adhesion to most of the building materials
- Good weathering and ageing properties
- Excellent workability and paintable.
Application Methodology Surface Preparation:
- Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application
- Concrete surface must be dry and stable at least for 28 days
- Ensure that the moisture content in the prepared surface does not exceed 5% immediately before application of ShaliSeal PU GG
- To avoid adhesion of spill-over material beside joint, use masking tape at floor level beside both sides to get sharp edged neat and clean joint
- Use back up material to avoid third face adhesion and to avoid contact between joint forming board & sealant
- Use primer on vertical side faces of the joint to ensure strong bonding between substrate and sealant.
Application of Material:
- Use Extruded polyethylene rod of diameter of 25% more of the width at the base as separation layer, construction & control joints as back up material to avoid 3-face adhesion and to avoid contact between joint forming board & sealant
- Prime the surface with ShaliPrime S @ 7 m2 / L in case of concrete surface and 10 m2 / L in case of metal surface
- After primer is surface dry and noticeable surface tack is generated, apply ShaliSeal PU from the gun slowly and fill. Smooth out with soapy water by pressing the mastic against the edges and the joint
- Remove protection strip.
Cleaning & Maintenance:
- Clean the equipment with solvent like Xylene, Toluene. Scrap off cured sealant on the equipment.
Health & Safety:
- Avoid contact with skin / eyes, and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapour
- Wear suitable protective clothing, gloves and eye protection
- In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of eye contact, wash with plenty of clean water and seek medical advice.
- If swallowed, seek medical attention immediately. Do not induce vomiting.
Storage:
- Keep in cool dry place, under the shed, away from heat and humidity. Store in proper ventilated room and temperature should be between 10 - 25 OC.
Consumption (Approx):
- Joint Width, mm 15, 20, 25, 30 mm
- Joint Depth, mm 8, 10, 12, 15 mm
- Theoretical Coverage, mtr / 600 ml 5, 3, 2, 1.3
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