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Top Coat Epoxy PU Flooring

Top Coat Epoxy PU Flooring

Manufacturer of a wide range of products which include shalifloor sl as 3e self leveling anti-static epoxy coating, shalifloor sl ul 3 es self leveling underlay, shali floor sl tc 4 e 4k pigmented self leveling epoxy floor top coat, shalifloor pu 4k medium duty polyurethane self leveling flooring system, shalifloor sl tc 3pu 3k self leveling polyurethane floor top coat and shalifloor sl tc 4e.

ShaliFloor SL AS 3E Self Leveling Anti-Static Epoxy Coating

Product Price: Rs 750 / KgGet Best Price

Product Brochure

Product Details:

Brand	ShaliFloor
Shelf Life	12 Months in original unopened sealed condition
Theoretical Coverage ShaliPrime AS	250 grm/m2
Pot Life For Top Coat	40 Minutes
Curing Time Foot traffic	24 Hours
Storage	Store in a cool dry place, under shed, away from heat
Static Decay Test	0.03 sec
Packing	Available in Putty 20 kg, Primer 10 kg, Base Coat 15 kg, Top Coat 20 kg, 4.25 Kg, 5.59 Kg
Theoretical Coverage ShaliScreed SL AS Base Cote	1.4 kg/m2
Surface Resistivity	N x 106 to N x109 Ohms (Where N = 1, 2, 3.)
Curing Time Full Cure	7 Days
Theoretical Coverage Shali Screed SL AS Putty	100 grm/rm
Theoretical Coverage ShaliScreed SL AS Top Coat	3.5 kg/m2
Pot Life For Base Coat	30 Minutes

ShaliFloor® SL AS 3 E (Formerly known as ShaliScreed SL AS) is a multi-layer system comprising of ShaliPrime® AS, ShaliFloor® SL AS 3 E – both Base Coat and Top Coat. The Total system gives a thickness of 3 – 5 mm with anti-static properties.

Application:

Hospital and Operation theatre
Electronic assembly area
Central panel room in processing plant.
Measurement tests and control area

Advantages:

Resists build up of static electricity
Resists chemicals
Seamless, monolithic, joint-less, and dense surface, which is easy to clean as well as hygienic

Application Methodology:

All Substrates should be dry (max. 5% moisture content), clean, sound and free of laitance
Use of surface grinders/ scarifiers / shot blasting is recommended in case of old floors
Copper wire or copper strip may be used depending upon the availability and suitability of the site
Groove cutting and laying of copper wire: Cut the groove in the size of 5 mm width and 10 mm depth at a distance of 1 mtr x 1 mtr lengthwise and breadth wise. At the periphery, near the wall, a distance of 6 inches should be maintained for cutting the groove. At any one end, the groove to be extended to facilitate the earthing connection. Then insert the copper wire into the groove and fill the groove with ShaliFloor® SL AS 3 E Putty. And allow the putty to dry. After drying, grind the excessive dried putty with grinder as to level the surface
Clean the surface well and ensure that the surface is free from dust prior to application of ShaliPrime AS.
Laying of copper strip: Remove the butter paper and expose the adhesive of the copper strip. Stick the self adhesive copper strip on to the clean concrete substrate at a distance of 1 mtr to each other, lengthwise and breadth wise. At the periphery, near to the walls, stick the self adhesive copper strip at a distance of 6 inches from the walls. At any one end in the room, copper strip should be extended out for connection of earthing
Priming: Use ShaliPrime AS for priming. It is imperative that the contents of the two components are thoroughly premixed prior to mixing together. Mix slowly using a slow speed drill and paddle for at least 4 minutes, scrape down the sides to ensure complete mixing.
Base Coat: A Three component self levelling system which is natural black in color. Base coat should be applied after drying of the ShaliPrime AS (after 6 - 8 hrs from application of primer).
Topcoat: Top Coat is a three component self levelling system. It is available in range of colors. (Technical department to be contacted for color availability). Top coat to be applied after drying of base coat. A gap of at least 12 hrs should be maintained for application of topcoat. Roughening the surface of dried base coat by using emery paper is recommended for better bonding of the topcoat with the base coat. Before application of top coat the surface should be cleaned and ensure that the surface is free from dust particles.
Mixing and application methodology for top coat and base coat remains common as equal to a normal Self leveling system.

Limitations:

Do not apply ShaliFloor® SL AS 3 E on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
Do not apply ShaliFloor® SL AS 3 E to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways.

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ShaliFloor SL UL 3 ES Self Leveling Underlay

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Product Brochure

Product Details:

Packing	Available in 26 kg pack consisting of Component A 4.32 Kg, Component B 3.09 Kg, Component C 18.59 Kg
Shelf Life	12 months in original unopened sealed conditions
Brand	ShaliFloor
Adhesion Strength	> .5 N / mm2, 7 days
Foot Traffic Time	24 hrs @ 30 Deg C
Flexural Strength	21 @ 30 Deg C, N / mm2, 7 days
Vehicular Traffic Time	48 hrs @ 30 Deg C
Full Cure Days	7
Shore Hardness	70 - 80
Compressive Strength	56 @ 30 Deg C, N / mm2, 7 days
Theoretical Coverage	10 m2 @ 2 mm per 37 kg
Approximate Pot Life	20 Minutes (35 Deg), 45 Minutes (20 Deg)
Mixed Density	Approx 1.8 grm / cc

ShaliFloor SL UL 3 ES (Formerly known as ShaliScreed SL UL) is pre-weighed self-leveling epoxy underlay screed floor coating system. It is three component epoxy system with selected aggregates and epoxy resins. ShaliFloor SL UL 3 ES provides a hard, semi-smooth, impervious and easy to clean surface. ShaliFloor SL UL 3 ES has excellent adhesion and provides good abrasion resistance on floors. It can be coated with any epoxy coatings, self–leveling system or Polyurethane coatings. It is most economical method of floor system prior to applying epoxy screed toppings or coatings.

Application

Leveling floor prior to application of epoxy screed, epoxy topping and coating.
May be used over various substrates like cement, Kota stone, marble etc. particularly in Laboratories, Assembly Units, Pharmaceuticals, Automobile and other manufacturing units.

Advantages

Cost effective, hygienic, easy to clean and economical.
Good chemical resistance to wide range of chemicals.
Quick and easy to apply.
Seamless and durable.
High strength.

Application Methodology
Surface Preparation

Prepare the surface by mechanical grinding or other suitable method.
Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
Remove old painting using surface grinder.
For best bond, concrete surface must be slightly textured.
Allow it to dry before priming.

Material Preparation

Mix ShaliFloor SL US 3 ES component A (Resin) & C (Filler) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component B (Hardener) slowly, ensuring complete dispersion.
After stirring, wait for the product to settle in order to let entrapped air escape.

Application of Material

Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry.
Lay ShaliFloor SL UL 3 ES after mixing is over. Spread mix evenly over recommended area using a steel trowel with notches.
Anchor ShaliFloor SL UL 3 ES near walls, around columns / foundations and at edges of trenches / cutters / bays and expansion joints.
Use spike roller with long handle on applied ShaliFloor SL UL 3 ES to remove entrapped air. Ensure that the spike roller is not applied too long to leave any permanent indentation on surface.

Limitations

Do not apply ShaliFloor® SL UL 3 ES on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
Do not apply ShaliFloor® SL UL 3 ES to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways.
Do not install ShaliFloor® SLUL 3 ES at temperature < 10 OC or > 45 OC.
Do not apply ShaliFloor® SLUL 3 ES over treated expansion joints. Treat expansion joints with ShaliSeal PS.
In common with all epoxy material, some light shed may fade in the long term, when place in adverse exposed condition. Such changes, if any, are normal and have no effect of performance of ShaliFloor® SL UL 3 ES.

Cleaning & Maintenance

Clean all tools immediately after use with xylene. Do not allow material to harden.
Service life of a floor will be considerably extended by good housekeeping. Regular cleaning may be carried out using a rotary scrubbing machine with a warm miscible cleaning agent at temperature up to 50 OC.

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Shali Floor SL TC 4 E 4K Pigmented Self Leveling Epoxy Floor Top Coat

Product Price: Rs 465 / KgGet Best Price

Product Brochure

Product Details:

Brand	ShaliFloor
Vehicular Traffic Curing Time @ 30 Degree C	48
Full Cure Curing Time @ 30 Degree C	7
Storage	Store in a cool dry place, under shed, away from heat
Shelf Life	12 Months in original unopened sealed conditions
Mixed Density	Approx. 1.7 grm / cc
Approximate Pot Life 25 Degree C	60 Minutes
Packing	Available in 26 kgs composite pack, 1.16 Kg, 4.25 Kg, 5.59 Kg, 15 Kg
Tensile Strength @ 30 Degree C	12 N / mm2, 7 days
Flexural strength, @ 30 Degree C	34 N / mm2, 7 days
Foot Traffic Curing Time @ 30 Degree C	24
Theoretical Coverage per 26 Kg	8 m2 @ 2 mm
Approximate Pot Life 35 Degree C	20 Minutes
Compressive Strength @ 30 Degree C	50 N / mm2, 7 days
Adhesion strength	> 1N / mm2, 7 days
Shore Hardness	70 - 80

ShaliFloor SL TC 4 E (Formerly known as ShaliDeck SL) is a four component self leveling pigmented epoxy resin based floor top coating, which is laid at a thickness from 0.5 mm to 2 mm. ShaliFloor SL TC 4 E consists of graded aggregates bound in a pigmented epoxy resin. ShaliFloor SL TC 4 E provides monolithic, smooth, non-porous, hygienic, chemical resistant and easy to clean and maintain floor. It is available in a number of colours and has sufficient strength to withstand industrial traffic with nylon / rubber wheels.

ShaliFloor SL TC 4 E is tested by CFTRI as per 21 CFR 175-300 of US FDA Test Method

Application:

Area requiring hygienic monolithic floor like pharmaceutical Industries, operation theatres & corridors in hospitals and nursing homes, pathological laboratories, bottling plants, dairies & breweries, fermentation floors in tea garden and food processing units
Nuclear plants, computer and control panel rooms
Industries like electric and electronic Industries, picture tube manufacturing plants, textile mills
Automobile workshops and showrooms.
Oil Rigs.

Advantage:

Resists chemical, fungal & bacterial growth
Abrasion resistant
Easy to apply, flowable consistency
Excellent bond to concrete and other substrates like Kota stones (seamless, non staining)
Provides monolithic surface with good aesthetics.

Surface Preparation:

Prepare the surface by mechanical grinding or other suitable method
Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder
Remove old painting using surface grinder
For best bond, concrete surface must be slightly textured
Allow it to dry before priming.

Material Preparation:

Add Component D (colour paste) of ShaliFloor® SL TC 4 E to the above stirred component A (Resin) and ensure that full colour paste is mixed by washing the container of colour paste with stirred component A. Mix thoroughly with help of drill mixer till homogenous coloured mix is obtained.
To this coloured mixture, add component C (powder) of ShaliFloor® SL TC 4 E slowly and then add component B (Hardener) slowly in the above compound and ensure complete dispersion. Mix for 5-10 minutes till homogenous mix is obtained.

Application of Material:

Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry
Apply mix of ShaliFloor® SL TC 4 E and spread evenly over recommended area using a notch trowel. The notch of the Trovel should be double the desired thickness of the ShaliFloor® SL TC 4 E top coat
Anchor ShaliFloor® SL TC 4 E near walls, around columns / foundations and at edges of trenches / cutters / bays and expansion joints. Use spike roller with long handle on applied ShaliFloor® SL TC 4 E to remove entrapped air. Ensure that the spike roller is not applied too long to leave any permanent indentation on surface.
When applied over steel surfaces, underlayment of ShaliFix RM C is must. Thickness of ShaliFix RM C should be maintained minimum of 5 mm. For application methodology of ShaliFix RM C, refer to TDS of ShaliFix RM C.
Do not apply ShaliFloor® SL TC 4 E over treated expansion joints. Treat expansion joints with ShaliSeal PS.

Limitations:

Do not apply ShaliFloor® SL TC 4 E on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.

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ShaliFloor PU 4K Medium Duty Polyurethane Self Leveling Flooring System

Product Price: Rs 415 / KgGet Best Price

Product Brochure

Product Details:

Color	Grey, Black, Yellow, Red, Green and Ivory
Shelf Life	12 Months in original unopened sealed condition
Brand	ShaliFloor
Abrasion Resistance	< 100 mg / 1000 cycles
Tensile Strength	> 7 N/mm2 (ASTM D-412)
Potlife	15 Minute
Service Temperature 4 mm Degree C	15 to 60 Degree C
Service Temperature 6 mm	-15 to 80 Degree C
Flexural Strength	> 15 N/mm2 (ASTM D-790)
Hardness After 3 Days	70 ASTM D-2240
Theoretical Coverage	2 Kg / m2 / 1 mm thickness
Density	1820 Kg / m3
Compressive Strength (BS 6319:Part 2)	> 45 N/mm2

ShaliFloor PU is a medium duty pre-packed four component system self leveling flooring with a smooth matt surface finish having 4 – 6 mm thickness. ShaliFloor PU excellent chemical resistance and provides smooth, even and easy to clean monolithic, seamless surface.

Application:

Textile and film plants
Food and beverages production
Confectionary production
Warehousing and storage
Electronic component manufacturer & assembly
Pharmaceutical production
Chemical plants

Advantages:

Fast application and rapid access
Hygienic and safe
Durable and long life
Excellent chemical resistance
Provide smooth, even and easy to clean joint less surface

Surface Preparation:

Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application
A damp proof membrane is essential where rising moisture may cause a delaminating of the ShaliFloor® PU from concrete
Concrete and other cementatious substrates must have minimum tensile (pull-off) strength of 1.5 N/mm2 in order to ensure that failure of the substrate does not occur before acceptable bond stress has been reached. Minimum compressive strength should be 25 N/mm2 of the concrete substrate
In order to produce the good bond between the substrate and the floor topping the substrate shall be prepared by mechanical means using captive shot blasting machine or Mechanical scarifier
After substrate preparation by mechanical means the surface should be inspected to measure surface soundness. Any weak or suspect patches must be removed
Substrate must be free from dust & loose particles. Vacuum cleaning should be used to remove dust and loose particles
All traces of contaminants, including oils, fats, greases, paint residues, chemicals, algae and laitance, should be removed prior to starting surface preparation
Concrete and other cementitious substrate must be visibly dry before application of the floor topping
Surface defects exposed during surface preparation viz. shrinkage cracks, blow holes, minor honeycombing, minor damage to joint etc. shall be filled with ShaliFloor® PU
Every 4 to 5 m2 along length and bredth and at the termination Grove cutting is essential Grove must be double the size of the thickness of the ShaliFloor® PU.

Material Preparation:

Mix Component A (Resin), Component B (Hardener) & Component D (liquid pigment). Mix thoroughly with help of drill mixer till homogenous coloured mix is obtained
Gradually add the Component C (Powder) whilst mixing continues; mix until the aggregate is thoroughly dispersed and the mix become uniform, typically 4-5 minutes.

Application of Material:

When the surface quality of a finished floor topping is important for hygiene or aesthetic reasons a prepared concrete substrate should have a scratch coat (2.0 kg / m2 ) of ShaliFloor® PU as a primer. Priming or scratch coat prevents air rising from the substrate (which could result in surface defects) and stops resin being sucked into the substrate concrete so facilitating application and producing a more even surface finish

Storage:

Store in a cool dry place under shed away from heat above 5 OC and out of direct sunlight

Packing Available in pre packed system of 26 kg consisting of:

Component A (Resin): 2.90 kg
Component B (Hardener): 4.24 kg
Component C (Powder): 18.21 kg
Component D (Pigment): 0.65 kg

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ShaliFloor SL TC 3PU 3K Self Leveling Polyurethane Floor Top Coat

Product Price: Rs 600 / KgGet Best Price

Product Brochure

Product Details:

Brand	ShaliFloor
Shelf Life	12 Months in original unopened sealed conditions
Shore D Hardness	60
Compressive Strength	50 N/mm2
Substrate Temperature	10 Degree C, 35 Degree C
Theoretical Coverage	1.75 for 1 mm kg/m2
Pot Life @ 30 Degree C	20 Minutes
Packing	Available in 14 kg unit
Storage	Store in a cool dry place, under shed, away from heat
Adhesion to Concrete	Excellent
Curing Time Foot Traffic	24 hrs
Curing Time Vehicle Traffic	72 hrs
Curing Time Full Cure	7 Days

ShaliFloor SL TC 3PU is three component polyurethane self-leveling flooring. It is solvent free system. ShaliFloor SL TC 3PU is joint-less, monolithic, smooth, non-porous, hygienic, chemically resistant, besides being easy to clean and maintain. ShaliFloor SL TC 3PU can be applied from 1mm thickness to 2 mm thickness.

Chemical Resistance:

Acetic acid 10% resistance
Ammonia 5% resistance
Boric Acid 4 % resistance
Chlorine bleach 4% resistance
Chrome acid 10% resistance
Citric acid 10% resistance
Diesel resistance
Disinfectants resistance
Formaldehyde 37% resistance
Formic acid 10% resistance
Hydrochloric acid 10% resistance
Hydrogen peroxide 10% resistance
Lactic acid 25% resistance
Nitric acid 10% resistance
Petrol/Super resistance
Phosphoric acid 25% resistance
Phosphoric acid 50% resistance
Sodium lye 50% resistance

Application:

Area requiring hygienic monolithic floor like pharmaceutical Industries, operation theatres & corridors in hospitals and nursing homes, laboratories, bottling plants, dairies & breweries, fermentation floors in tea garden, food processing – fisheries, meat processing, pickles etc
Nuclear plants, computer and control panel rooms
Industries mainly aerospace including airport hangers, electric and electronic Industries, picture tube manufacturing plants, and textile mills, portable water and food storage
Automobile workshops
Oil Rigs.

Advantages:

Better adhesion and flexibility
Resists chemical.

Surface Preparation:

Prepare the surface by mechanical grinding or other suitable method
Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
Remove old painting using surface grinder
For best bond, concrete surface must be slightly textured
Allow it to dry before priming.

Material Preparation:

Mix ShaliFloor® SL TC 3PU component A (Resin) & C (Filler) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component B (Hardener) slowly, ensuring complete dispersion. After all of component C has been added, mix for a minimum of 5 to 10 minutes
After stirring, wait for the product to settle in order to let entrapped air escape

Application of Material:

Prime concrete surface with ShaliPrime 2 E and allow it to dry for 6 – 8 hrs till it is touch dry
Pour the material on to the primed surface and spread the material with notched trowel to achieve the desired thickness
After spreading the material as per recommended coverage spike the surface with spike roller
Rolling should be done to achieve excellent finish as well as to remove the entrapped air
Prior to the application, during application and after application the substrate temperature should be above 10o C.

Health & Safety:

Avoid contact with skin / eyes and avoid swallowing
Ensure adequate ventilation and avoid inhalation of vapour
Wear suitable protective clothing, gloves and eye protection
In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
In case of eye contact, wash with plenty of clean water and seek medical advice.

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ShaliFloor SL TC 4E

Product Price: Rs 465 / KgGet Best Price

Product Brochure

Product Details:

Brand	STP
Shelf Life	12 Months in original unopened sealed conditions
Packing	Available in 26 kgs composite pack
Approximate Pot Life 30 Degree C	20 Minutes
Mixed Density	Approx. 1.7 grm / cc
Tensile Strength @ 30 Degree C	12 N / mm2, 7 days
Shore Hardness	70 - 80
Foot Traffic Curing Time @ 30 Degree C	24 Hours
Vehicular Traffic Curing Time @ 30 Degree C	48 Hours
Full Cure Curing Time @ 30 Degree C	7 Days
Compressive Strength @ 30 Degree C	50 N / mm2, 7 days
Adhesion strength	> 1N / mm2 , 7 days
Storage	Store in a cool dry place, under shed, away from heat
Approximate Pot Life 25 Degree C	60 Minutes
Flexural Strength, @ 30 Degree C	34 N / mm2, 7 days
Theoretical Coverage per 26 k	8 m2 @ 2 mm

ShaliFloor® SL TC 4 E (Formerly known as ShaliDeck SL) is a four component self leveling pigmented epoxy resin based floor top coating, which is laid at a thickness from 0.5 mm to 2 mm. ShaliFloor® SL TC 4 E consists of graded aggregates bound in a pigmented epoxy resin. ShaliFloor® SL TC 4 E provides monolithic, smooth, non-porous, hygienic, chemical resistant and easy to clean and maintain floor. It is available in a number of colours and has sufficient strength to withstand industrial traffic with nylon / rubber wheels.

ShaliFloor® SL TC 4 E is tested by CFTRI as per 21 CFR 175-300 of US FDA Test Method.

Application:

Area requiring hygienic monolithic floor like pharmaceutical Industries, operation theatres & corridors in hospitals and nursing homes, pathological laboratories, bottling plants, dairies & breweries, fermentation floors in tea garden and food processing units
Nuclear plants, computer and control panel rooms
Industries like electric and electronic Industries, picture tube manufacturing plants, textile mills
Automobile workshops and showrooms.
Oil Rigs.

Advantage:

Resists chemical, fungal & bacterial growth
Abrasion resistant.
Easy to apply, flowable consistency.
Excellent bond to concrete and other substrates like Kota stones (seamless, non staining)
Provides monolithic surface with good aesthetics.

Surface Preparation:

Prepare the surface by mechanical grinding or other suitable method
Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder
Remove old painting using surface grinder
For best bond, concrete surface must be slightly textured
Allow it to dry before priming

Material Preparation:

Add Component D (colour paste) of ShaliFloor® SL TC 4 E to the above stirred component A (Resin) and ensure that full colour paste is mixed by washing the container of colour paste with stirred component A. Mix thoroughly with help of drill mixer till homogenous coloured mix is obtained.
To this coloured mixture, add component C (powder) of ShaliFloor® SL TC 4 E slowly and then add component B (Hardener) slowly in the above compound and ensure complete dispersion. Mix for 5-10 minutes till homogenous mix is obtained.

Application of Material:

Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry
Apply mix of ShaliFloor® SL TC 4 E and spread evenly over recommended area using a notch trowel. The notch of the Trovel should be double the desired thickness of the ShaliFloor® SL TC 4 E top coat
Anchor ShaliFloor® SL TC 4 E near walls, around columns / foundations and at edges of trenches / cutters / bays and expansion joints. Use spike roller with long handle on applied ShaliFloor® SL TC 4 E to remove entrapped air. Ensure that the spike roller is not applied too long to leave any permanent indentation on surface.
When applied over steel surfaces, underlayment of ShaliFix RM C is must. Thickness of ShaliFix RM C should be maintained minimum of 5 mm. For application methodology of ShaliFix RM C, refer to TDS of ShaliFix RM C
Do not apply ShaliFloor® SL TC 4 E over treated expansion joints. Treat expansion joints with ShaliSeal PS.

Limitations:

Do not apply ShaliFloor® SL TC 4 E on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %

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ShaliFloor TC 2 ARE Acid Resistant Epoxy Floor Coating

Product Price: Rs 1,085 / KgGet Best Price

Product Brochure

Product Details:

Brand	ShaliFloor
Color	Light Grey, Dark Grey
Shelf Life	6 months in original unopened sealed condition
Pot Life	30 - 45 minutes @ 30 Deg C
Surface Dry Time	3 - 4 hrs @ 30 Deg C
DFT	250 - 275 microns
Full Cure Time	7 Days
Finish	Semi gloss
Packaging	Available in 4 kg unit consisting of Component A & B
Foot Traffic Time	24 hrs
Vehicle Traffic Time	72 hrs
Theoretical Coverage	350 - 400 g / m2 in 2 coats

ShaliFloor TC 2 ARE (Formerly known as ShaliPoxy AR) is a two component, room temperature cured, 100% solid epoxy system designed to protect surface against severe chemical attack.

Application

Protects concrete surfaces from chemical attack.
Used around chemical storage tanks and pumps to protect floors.
Can be applied over metal surfaces subjected to acids and bases.

Advantages

Easy to apply with a brush or roller.
Excellent adhesion to concrete surfaces.
Resists various acids (See list above).
Protects concrete surfaces from chemical attack.
Provides monolithic surface with good aesthetics.

Application Methodology

Concrete Surface: The moisture content of the concrete substrate should be below 5%. Concrete surface must be even, and free of potholes. All oil, dirt, debris, paint and unsound concrete must be removed. Any repair works required should be carried out before coating. Clean the surface with solvent prior to coating.
New Steel: Clean the surface with Shot Blasting to a minimum surface profile not exceeding 65 microns
Old Steel: If blasting is not practical use mechanical tools along with Manual chipping and wire brushing to remove loose rust. Excessive burnishing of steel is to be avoided. Remove the dust from the surface thoroughly. Remove grease, oil and other contaminants preferably by using STP thinner.
For Steel Surfaces anticorrosive primers to be applied. On concrete surfaces ShaliPrime LB HB 2E to be applied.
Stir the Component A and Component B separately. If settling is observed in the Component A, loosen the settled material with the help of hand stirrer followed by power driven stirrer for quick homogenous mixing. Mix hardener gradually into the base under continuous stirring.
After proper mixing of Comp A and Comp B, mixed material can be applied by brush or roller on the prepared surface. As the coating is very thick in consistency, it is always preferred to use stiff bristle brush.

Limitations

Do not apply ShaliFloor TC 2 ARE on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
Do not apply ShaliFloor TC 2 ARE to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways.
Do not install ShaliFloor TC 2 ARE at temperature < 10 OC or > 45 OC.
There may be changes in shades of ShaliFloor TC 2 ARE if exposed.

Cleaning & Maintenance

Clean all tools immediately after use with xylene. Do not allow material to harden.
Service life of a floor will be considerably extended by good housekeeping. Regular cleaning may be carried out using a rotary scrubbing machine with a warm miscible cleaning agent at temperature up to 50 OC.

Health & Safety

The product should not come in contact with the skin and eyes, or be swallowed.
Ensure adequate ventilation and avoid inhalation of vapours.
Wear suitable protective clothing, gloves and eye protection.
In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area.
In case of contact with eyes, rinse immediately with plenty of clean water and seek medical advice.
If swallowed seek medical attention immediately - do not induce vomiting

Storage
Store in a cool dry place, under shed, away from heat.

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ShaliFloor PU SL Self Leveling Flooring System

Product Price: Rs 395 / square meterGet Best Price

Product Brochure

Product Details:

Color	Grey, Black, Yellow, Red, Green and Ivory
Brand	ShaliFloor
Density	1820 kg/m3
Tensile Strength	> 7 N/mm2
Flexural Strength	> 15 N/mm2
Hardness	70 after 3 days
Pot Life	15 minutes
Abrasion Resistance	< 100 mg / 1000 cycles
Theoretical Coverage	2 kg / m2 / 1 mm thickness
Service Temperature	-20 to 60 deg C at 4 mm, -30 to 80 deg C at 6 mm
Shelf Life	12 months
Compressive Strength	> 45 N/mm2

ShaliFloor SL PU is four components, medium duty, self-leveling flooring system with a smooth matt surface finish having 4 - 6 mm thickness.

ShaliFloor SL PU has excellent chemical resistance and provides smooth, even and easy to clean monolithic, seamless surface.

Applications:

Textile and film plants.
Food and beverages production.
Confectionary production.
Warehousing and storage.
Electronic component manufacturer & assembly.
Pharmaceutical production.
Chemical plants

Advantages:

Fast application and rapid access.
Hygienic and safe.
Durable and long life.
Excellent chemical resistance.
Provide smooth, even and easy to clean joint less surface.

Application Methodology:
Surface Preparation:

Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application.
A damp proof membrane is essential where rising moisture may cause a delaminating of the ShaliFloor SL PU from concrete.
Concrete and other cementitious substrates must have minimum tensile (pull-off) strength of 1.5 N/mm2 in order to ensure that failure of the substrate does not occur before acceptable bond stress has been reached. Minimum compressive strength should be 25 N/mm2 of the concrete substrate.
In order to produce the good bond between the substrate and the floor topping the substrate shall be prepared by mechanical means using captive shot blasting machine or Mechanical scarifier.
After substrate preparation by mechanical means the surface should be inspected to measure surface soundness. Any weak or suspect patches must be removed.
Substrate must be free from dust & loose particles. Vacuum cleaning should be used to remove dust and loose particles.
All traces of contaminants, including oils, fats, greases, paint residues, chemicals, algae and laitance, should be removed prior to starting surface preparation.
Concrete and other cementitious substrate must be visibly dry before application of the floor topping.
Surface defects exposed during surface preparation viz. shrinkage cracks, blow holes, minor honeycombing, minor damage to joint etc. shall be filled with ShaliFloor SL PU.
Every 4 to 5 m2 along length and breadth and at the termination Grove cutting is essential Grove must be double the size of the thickness of the ShaliFloor SL PU

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ShaliFloor PU

Product Price: Rs 415 / KgGet Best Price

Product Brochure

Product Details:

Color	Grey, Black, Yellow, Red, Green and Ivory
Brand	STP
Packaging Type	Bottle
Abrasion Resistance	< 100 mg/ 1000 cycles)
Theoretical Coverage	2 kg / m2 / 1 mm thickness
Tensile Strength	> 7 N/mm2 (ASTM D-412)
Service Temperature	-15 to 60 Degree C (4 mm), -15 to 80 Degree C (6 mm)
Flexural Strength	> 15 N/mm2 (ASTM D-790)
Hardness After 3 Days	70 (ASTM D-2240)
Density	1820 kg/m3
Compressive Strength (BS 6319:Part 2)	> 45 N/mm2
Potlife	15 Minute

ShaliFloor® PU is a medium duty pre-packed four component system self leveling flooring with a smooth matt surface finish having 4 – 6 mm thickness. ShaliFloor® PU excellent chemical resistance and provides smooth, even and easy to clean monolithic, seamless surface.

Application:

Textile and film plants
Food and beverages production
Confectionary production
Warehousing and storage
Electronic component manufacturer & assembly
Pharmaceutical production
Chemical plants.

Advantages:

Fast application and rapid access
Hygienic and safe
Durable and long life
Excellent chemical resistance
Provide smooth, even and easy to clean joint less surface.

Application Methodology Surface Preparation:

Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application
A damp proof membrane is essential where rising moisture may cause a delaminating of the ShaliFloor® PU from concrete
Concrete and other cementatious substrates must have minimum tensile (pull-off) strength of 1.5 N/mm2 in order to ensure that failure of the substrate does not occur before acceptable bond stress has been reached. Minimum compressive strength should be 25 N/mm2 of the concrete substrate.
In order to produce the good bond between the substrate and the floor topping the substrate shall be prepared by mechanical means using captive shot blasting machine or Mechanical scarifier
After substrate preparation by mechanical means the surface should be inspected to measure surface soundness. Any weak or suspect patches must be removed
Substrate must be free from dust & loose particles. Vacuum cleaning should be used to remove dust and loose particles.
All traces of contaminants, including oils, fats, greases, paint residues, chemicals, algae and laitance, should be removed prior to starting surface preparation
Concrete and other cementitious substrate must be visibly dry before application of the floor topping
Surface defects exposed during surface preparation viz. shrinkage cracks, blow holes, minor honeycombing, minor damage to joint etc. shall be filled with ShaliFloor® PU
Every 4 to 5 m2 along length and bredth and at the termination Grove cutting is essential Grove must be double the size of the thickness of the ShaliFloor® PU.

Material Preparation:

Mix Component A (Resin), Component B (Hardener) & Component D (liquid pigment). Mix thoroughly with help of drill mixer till homogenous coloured mix is obtained.
Gradually add the Component C (Powder) whilst mixing continues; mix until the aggregate is thoroughly dispersed and the mix become uniform, typically 4-5 minutes

Application of Material:

When the surface quality of a finished floor topping is important for hygiene or aesthetic reasons a prepared concrete substrate should have a scratch coat (2.0 kg / m2 ) of ShaliFloor® PU as a primer. Priming or scratch coat prevents air rising from the substrate (which could result in surface defects) and stops resin being sucked into the substrate concrete so facilitating application and producing a more even surface finish.
Application of ShaliFloor® PU: The floor is laid, at 4 / 6mm thickness depending upon specification, with a wet front maintained throughout. The mixed ShaliFloor® PU is spread to the required thickness with steel trowel. A spiked roller should be passed through the material to assist flow and release any air inclusions.

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ShaliFloor TC 2 HB SF High Build SF Epoxy Floor Coating

Product Price: Rs 1,095 / KgGet Best Price

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Product Details:

Brand	ShaliFloor
Compressive Strength	30 N/mm2
Pot Life	40 @ 30 deg C, Minutes
Theoretical Coverage	2.5 m2 /kg/coat
Flexural Strength	15 N / mm2
Foot Traffic Time	01 Days
Water Absorption	0.20 @ 27 deg C, 24 hrs,%
For Full Traffic Time	5 - 6 Days
Tensile Strength	10 N / mm2
Adhesion to Concrete	1.5 mm2

ShaliFloor TC 2 HB SF (Formerly known as ShaliPoxy SLC) is a two component pigmented epoxy floor coating with a thickness of around 300 microns in one coat. ShaliFloor TC 2 HB SF is unique in its simplicity of application resulting in a smooth, non-porous, hygienic, chemically resistant floor coating. It is available in a number of colours and has sufficient strength to withstand industrial traffic with nylon / rubber wheels. ShaliFloor TC 2 HB SF is tested by CFTRI as per 21 CFR 175-300 of US FDA test method.

Areas of Application
ShaliFloor TC 2 HB SF is resistant to fungal & bacterial growth & is ideally suitable for areas requiring hygienic, dust free and wear-resistant surface. It is recommended for the following areas:

Chemical / Pharmaceuticals Plant
Food processing / bottling plant
Electric / Electronics industries
Computer room
Hospital operation theatre
Nuclear plants
Laboratories
Aerospace industry
Airport hangers
Dairies & breweries

Advantage

Excellent bond to concrete & other substrates like tiles, Kota stones etc. it doesn’t allow growth of bacteria. Hence suitable for potable water tank & food storage areas.
Good resistance to chemicals
Good resistance to abrasion.
Easy to apply

Application Methodology
Surface Preparation

Prepare the surface by mechanical grinding or other suitable method.
Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
Remove old painting using surface grinder.
For best bond, concrete surface must be slightly textured.
Allow it to dry before priming.
Ensure that concrete must be cured at least 28 days and moisture content is below 5%.

Material Preparation

Mix ShaliFloor® TC 2 HB SF component A (Resin) & B (Hardener) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component B (Resin) slowly, ensuring complete dispersion.
After stirring, wait for the product to settle in order to let entrapped air escape.

Application of Material

Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry.
Apply ShaliFloor® TC 2 HB SF by brush / roller on primed surface.

Colour range
ShaliFloor® TC 2HB SF is available in selected colours. While every effort is made in production to maintain the consistency of colour, some variation may be expected from batch to batch.

Cleaning & Maintenance

Clean all tools immediately after use with Xylene. Do not allow the material to harden.
Ensure regular cleaning to prolong life of floor

Health and Safety

Use goggles and hand gloves during application.
Clean hands with warm soap water after application.

Storage
Keep in a cool and dry place, under shed, away from heat & direct sunlight.

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ShaliFloor SL T 3 ES Floor Coating

Product Price: Rs 695 / KgGet Best Price

Product Brochure

Product Details:

Brand	ShaliFloor
Packaging Size	14 kg carton
Shelf Life	12 months
Tensile Strength	8 N/mm2
Compressive Strength	60 - 70 N/mm2
Flexural Strength	25 N/mm2
Full Cure	7 hrs
Pot Life	40 - 50 minutes 30 Deg C
Bonding Strength	3 N/mm2
Vehicle Traffic Time	72 hrs
Foot Traffic Time	24 hrs
Theoretical Coverage	2 m2 4 mm thick per 14 Kg

ShaliFloor SL T 3 ES (Formerly known as ShaliScreed SL T) is self levelling three component transparent screed epoxy flooring with graded multi-colored aggregates for use where higher strength and toughness is needed apart from the leveled surface. ShaliFloor SL T 3 ES has excellent adhesion and provides good abrasion resistance on floors with heavy duty traffic. ShaliFloor SL T 3 ES is applied in thickness from 3 mm to 5 mm.

Application

Power houses.
Bottling plants.
Pharmaceutical Industries / Hospitals.
Electronic Industries.
Call centers.
Biological laboratories.
Oil rigs.

Advantages

Quick and easy to lay.
Seamless and durable.
High strength.

Application Methodology
Surface Preparation

Prepare the surface by mechanical grinding or other suitable method.
Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
Remove old painting using surface grinder.
For best bond, concrete surface must be slightly textured.
Allow it to dry before priming.

Material Preparation

Mix ShaliFloor SL T 3 ES component A (Resin) & B (Hardener) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component C (Filler) slowly, ensuring complete dispersion. After all of component C has been added, mix for a minimum of 5 to 10 minutes.
After stirring, wait for the product to settle in order to let entrapped air escape.

Application of Material

Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry.
Lay ShaliFloor® SL T 3 ES after mixing is over. Spread mix evenly over recommended area using a steel trowel with notches.
Anchor ShaliFloor® SL T 3 ES near walls, around columns / foundations and at edges of trenches / cutters / bays and expansion joints.
Use spike roller with long handle on applied ShaliFloor® SL T 3 ES to remove entrapped air. Ensure that the spike roller is not applied too long to leave any permanent indentation on surface.
When applied over steel surfaces, underlayment of ShaliFix RM C is must. Thickness of ShaliFix RM C should be maintained minimum of 5 mm. For application methodology of ShaliFix RM C, refer to TDS of ShaliFix RM C.
Compact the material by tamping with a wooden float. Finish off by trowelling with steel trowel to a smooth finish.

Limitations

Do not apply ShaliFloor® SL T 3 ES on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
Do not apply ShaliFloor® SL T 3 ES to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways.
Do not install ShaliFloor® SL T 3 ES at temperature < 10 OC or > 45 OC.
In common with all epoxy material some light shed may fake in the long term, when place in adverse exposed condition. Such changes, if any, are normal and have no effect of performance of ShaliFloor® SL T 3 ES.

Cleaning & Maintenance

Clean all tools immediately after use with xylene. Do not allow material to harden.
Service life of a floor will be considerably extended by good housekeeping. Regular cleaning may be carried out using a rotary scrubbing machine with a warm miscible cleaning agent at temperature up to 50 OC.

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ShaliFloor TC 2 HBE High Build Epoxy Top Coating

Product Price: Rs 810 / KgGet Best Price

Product Brochure

Product Details:

Brand	ShaliFloor
Pot Life	4 hrs @ 30 Deg C
Shelf Life	12 months in original unopened sealed condition.
Foot Traffic Time	24 hrs
DFT	200 microns
Packing	Available in 4 kg units packed in 16 kg cartons
Vehicle Traffic Time	72 hrs
Full Cure	7 days
Time Between Coats	8 - 12 hrs
Theoretical Coverage	300 in two coats gms/m2
Tack Free Time	4 - 6 hrs

ShaliFloor TC 2 HBE (Formerly known as ShaliPoxy FC) is high build Epoxy floor coating with high resistance to abrasion and provides dust free floor surface. The cured surface is hard and gives smooth finish. ShaliFloor TC 2 HBE provides joint-less, monolithic, smooth, non-porous, hygienic floor, which is easy to clean and maintain. It has excellent resistance to abrasion. It cures to give a semi gloss finish. ShaliFloor TC 2 HBE is tested by CFTRI as per 21 CFR 175-300 of US FDA Test method.

Application

Area requiring hygienic monolithic floor like pharmaceutical Industries, operation theatres & corridors in hospitals and nursing homes, laboratories, bottling plants, dairies & breweries, fermentation floors in tea garden, food processing – fisheries, meat processing, pickles etc.
Nuclear plants, computer and control panel rooms
Industries mainly Electric and Electronic Industries, picture tube manufacturing plants, and textile mills, portable water and food storage.
Automobile workshops
Oil Rigs.

Advantages

Prevents bacterial growth
Easy to clean
Provides smooth monolithic surface when used on metallic surface and simultaneously prevents corrosion.

Application Methodology

ShaliFloor TC 2 HBE should be applied only if the moisture content of the floor is below 5% when applied over concrete, the surface must be sound, free from dust, laitance and other contaminants.
For best bond, concrete surface must be textured by shot blasting / scarifying.
Remove oil and grease by washing with liquid detergent followed by acid wash or by burning.
Allow the floor to dry before priming.
Remove old painting using surface grinder.
Well prepared surface should be primed by brush or roller using ShaliPrime LBHB 2E at a rate of 250 grm / m2.
Allow the primer to dry for 6 to 8 hrs.
Stir the Component A and Component B separately. If settling is observed in the Component A, loosen the settled material with the help of hand stirrer followed by power driven stirrer for quick homogenous mixing. Mix hardener gradually into the base under continuous stirring.
After mixing, apply ShaliFloor TC 2 HBE by brush or roller to the required thickness on the dried primer.
ShaliFloor TC 2 HBE is a high build coating. It is advisable to apply two coats at right angles to each other. This way the second coat will cover any blemishes of the first coat. Allow first coat to become tack free before the second coat is applied. (Generally second coat is applied after overnight curing of first coat.)

Limitations

Do not apply ShaliFloor TC 2 HBE on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
Do not apply ShaliFloor TC 2 HBE to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways.
Do not apply ShaliFloor TC 2 HBE at temperature < 10 OC or > 45 OC.
In common with all epoxy materials some light shade changes may be experienced over the long term when placed in adverse exposure conditions. Any such change in shade is not regarded as being detrimental to performance.

Cleaning & Maintenance

Clean all tools immediately after use with xylene. Do not allow material to harden.
Service life of a floor will be considerably extended by good housekeeping. Regular cleaning may be carried out using a rotary scrubbing machine with a warm miscible cleaning agent at temperature up to 50 OC.

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ShaliFloor 3 ES Abrasion Resistant Epoxy Floor Coating

Product Price: Rs 205 / KgGet Best Price

Product Brochure

Product Details:

Brand	ShaliFloor
Packaging Size	20 kg
Shelf Life	12 months
Tensile Strength	8.5 N/mm2
Compressive Strength	60 N/mm2
Flexural Strength	25 N/mm2
Foot Trafficable	24 hrs
Full Cure	7 days
Pot Life	40 - 50 minutes at 30 deg C
Bond Strength To Concrete	3 N/mm
Theoretical Coverage	1.8 m2 , 5 mm thickness / 20 kg
Vehicle Traffic	48 hrs

ShaliFloor 3 ES (Formerly known as ShaliScreed / ShaliScreed 2000) is three component solvent free abrasion resistant flooring laid by trowel. ShaliFloor 3 ES is extremely tough, durable, slip resistant and is ideally suited for areas subjected to high impact, high abrasion, forklift movement and areas exposed to chemicals and oil spillage. ShaliFloor 3 ES provides excellent bond to concrete surfaces and can be incorporated in the design of new floors or as an overlay to existing floors to protect it against impact and corrosive effect to chemicals.

Applications:

Production line areas like processing plants, storage areas, loading bays, etc.
Fertilizers and petrochemical plants.
Bottling plant, Power houses, Pharmaceutical Industries, Paper mills / Textile Mills, Diaries & breweries, Automobile plant.
Effluent treatment plant lining. Can be used as coving material.
Used as coving material on the wall and floor joints.

Advantages:

Resists abrasion / chemicals, including acids and alkalies.
Excellent bond to concrete. Extremely durable.
Resists impact load.
Provides good gripping surface to both vehicular and pedestrian traffic.

Application Methodology:
Surface Preparation:

Prepare the surface by mechanical grinding or other suitable method.
Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
Remove old painting using surface grinder.
For best bond, concrete surface must be slightly textured.
Allow it to dry before priming.

Material Preparation:

Mix ShaliFloor 3ES component A (Resin) & B (Hardener) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component C (Filler) slowly, ensuring complete dispersion. After all of component C has been added, mix for a minimum of 5 to 10 minutes.
After stirring, wait for the product to settle in order to let entrapped air escape.

Application of Material:

Prime with ShaliPrime 2E in case of concrete and ShaliPrime Zn R in case of metal surface.
Apply mixed ShaliFloor 3ES on primed surface immediately.
Pour the mixed material on the floor and spread it over the calculated area using steel trowel.
Compact the material by tamping with a wooden float.
Finish off by trowelling with steel trowel to a smooth finish.
Anchor the screed mortar near floor to wall joints, around columns & foundations & at edges of trenches, gutters, bays & expansion joints.
To ensure uniform thickness, the mixed materials should be spread out between temporary screeding bars used as shuttering. After application is completed, bars can be removed, cleaned and reused.

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ShaliFloor SL AS 3PU Self Levelling Antistatic Flooring

Product Price: Rs 600 / KgGet Best Price

Product Brochure

Product Details:

Packaging Size	Primer: 10 kg (2 component), Base Coat 15 kg (3 Component) and Top Coat 20 kg (3 Component)
Packaging Type	Carton
Brand	ShaliFloor
Pot Life	30 to 40 minutes at 27 deg C
Surface Dry	3 - 4 hrs
Hard Dry	Overnight
Finish	Semi-gloss
Full Cure	7 days
Static Decay Test	0.03 sec

ShaliFloor SL AS 3PU is a three component, polyurethane self-leveling antistatic dissipative flooring system, which is laid at a thickness from 3 mm to 5 mm.

ShaliFloor SL AS 3PU is a multi-layer system comprising of ShaliPrime AS, ShaliFloor SL AS 3 E Base Coat and Top Coat.

A protective aliphatic coat of ShaliFloor 2PU TC of 60-70 micron is suggested for color retention of exposed areas.

ShaliFloor SL AS 3PU provides monolithic, smooth, non-porous, hygienic, chemical resistant and easy to clean and maintain floor. It is available in number of colour and has excellent flexibility / adhesive properties. It provides a static dissipating floor with the use of additional earthing.

ShaliFloor SL AS 3PU conforms to Standard BS 2050 and ASTM D 257.

Application:

The System is recommended wherever there is generation of static current.
Industrial floors requiring hygiene and high abrasion resistance.
Pharmaceutical industries / hospitals / operation theaters.
Electronic assembly areas.
Food / beverages / kitchens.
Automobile industry / automobile showrooms.

Advantages:

Excellent self-leveling properties.
Very hard impact and abrasion resistant.
Resistance to chemicals, oils and water.
Creates jointless, seamless dense surface facilitating cleaning and hygiene.
Resists build up of static electricity.
Excellent chemical resistance.
Dustproof finish.
Available in wide range of colours.

Application Methodology:
Surface Preparation:

Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application. Ensure that new concrete must be 28 days old.
Copper wire or copper strip may be used depending upon the availability and suitability of the site.
Laying of Copper Strip: Remove the butter paper and expose the adhesive of the copper strip. Stick the self-adhesive copper strip on to the clean concrete substrate at a distance of 1 M to each other, lengthwise and breadth wise. At the periphery, near to the walls, stick the self-adhesive copper strip at a distance of 6 inches from the walls. At any one end in the room, copper strip should be extended out for connection of earthing.

Material Preparation:

Mix entire component A (Resin) & C (Filler) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod till homogeneous mix is obtained. Then add entire component B (Hardener) slowly, ensuring complete dispersion. After all of component C has been added, mix for a minimum of 5 to 10 minutes.
After stirring, wait for 5 minutes to ensure escape of entrapped air

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ShaliFloor 2PU TC Polyurethane UV Resistant Top Coat

Product Price: Rs 1,135 / KgGet Best Price

Product Brochure

Product Details:

Brand	ShaliFloor
Packaging Size	5 L
Pot Life	5 hrs at 30 deg C
Application Temperature	10 - 40 deg C
Hard Dry	6 hrs
Minimum Recoating Time	6 hrs
Shelf Life	12 months
Full Cure	7 days
Maximum Recoating Time	48 hrs
Surface Dry	30 minutes

ShaliFloor 2PU TC is two component, liquid aliphatic polyurethane based UV and weather resistant coating. It is ideal protective coating for exposed surfaces as it provides excellent weather resistance and light stability. ShaliFloor 2PU TC films are hard, tough but flexible and display good solvent and gasoline resistance. ShaliFloor 2PU TC is available in various colours.

Application:

On shore and off shore industries.
Power Plants
Petrochemical and Pharmaceutical complexes
Cement and steel plants, Transportation Industries
Infrastructure projects
Chemical plants

Advantages:

UV and weather resistance.
Better adhesion and flexibility
Mild Chemical resistance.

Application Methodology:
Surface Preparation:

Prepare the surface by mechanical grinding or other suitable method.
Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
Remove old painting using surface grinder.
For best bond, concrete surface must be slightly textured.
Allow it to dry before priming.
Ensure that concrete must be cured at least 28 days and moisture content is below 5%.

Material Preparation:

Mix ShaliFloor 2PU TC component A (Resin) & B (Hardener) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component B (Resin) slowly, ensuring complete dispersion.
After stirring, wait for the product to settle in order to let entrapped air escape.

Application of Material:

Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry.
Apply ShaliFloor® 2PU TC by brush / roller on primed surface.

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ShaliFloor SL UL 3 EC Self Leveling Underlay

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Product Brochure

Product Details:

Compressive Strength	40 - 50 N / mm2
Tensile Strength	5 N / mm2
Full Cure Time	After 7 Days
Minimum Age Of Concrete	3 days
Temperature	10 - 30 Deg C
Shelf Life	12 month
Foot Traffic Time	After 24 hrs
Color	Natural Grey
Moisture Content	will be upto 8%
Maximum Gradient	5%
Packing	Available in 14 Kg carton
Brand	ShaliFloor
Theoretical Coverage	4 m2 / 14 kg / 2 mm thick
Pot Life	40 - 50 Minute, 30 Deg C
Flexural Strength	10 N / mm2
Bond Strength To Concrete	3 N / mm2

ShaliFloor SL UL 3 EC (Formerly known as ShaliCem Floor) is a self levelling epoxy-cement composite underlayment flooring material for use where exceptional strength and toughness is needed and where the flooring has to be laid on damp surface. It is a three component water based epoxy system with selected cementitious components. ShaliFloor SL UL 3 EC has excellent adhesion and provides good abrasion resistance.

Application

Paper Mill.
Dairies & Breweries.
Fertilizers Plants.
Petro Chemical industries.
Automobile plant.
Power house.
Bottling plants.

Advantage

Ideally suitable where the sub flooring damp or expected to contain moisture.
Jointless monolithic flooring.
Excellent bond to concrete.
Extremely high early strength.
Good resistance to chemicals.
Easy to apply and can act as underlayment for any epoxy coating or flooring.

Application Methodology
Surface Preparation

Prepare the surface by mechanical grinding or other suitable method.
Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
Remove old painting using surface grinder.

Material Preparation

Mix ShaliFloor SL UL 3 EC component A (Resin) & C (Filler) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component B (Hardener) slowly, ensuring complete dispersion. After all of component C has been added, mix for a minimum of 5 to 10 minutes.
After stirring, wait for the product to settle in order to let entrapped air escape.

Application of Material

ShaliFloor SL UL 3 EC is self-priming and does not require any primer. However, it is advisable to apply ShaliFloor SL UL 3 EC as primer in case of old surface.
Allow it to dry for 6 – 24 hrs.
Wet the surface before apply of ShaliFloor SL UL 3 EC. Standing water, if any, should be removed.
Spread the mixed material by notch trowel to get a required thickness. Apply the spike rollers to remove the entrapped air bubbles. Ensure that the spike is not applied too long to leave a permanent indentations on the surface.
Apply any further coating or topping after 72 hrs.

Health and Safety

Use goggles and hand gloves during application.
Clean hands with warm soap water after application.

Storage
Keep in a cool and dry place, under shed, away from heat.

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ShaliUrethane TC Moisture Cure PU Top Coat

Product Price: Rs 360 / KgGet Best Price

Product Brochure

Product Details:

Brand	ShaliFloor
Color	Gray
Packaging Type	MS Drum
Density	1.28 +- 0.03 kg / L
Shelf Life	6 Months
Handle Time	24 Hours
Recommended Thickness DFT	150 Micron
Adhesion Pull off Test On Steel	> 4 MPa
Water Vapour Transmission	< 0.24 grm / m2 / 24 hrs
Storage	Store in a cool dry place, under shed, away from heat.
Tack Free Time	4 - 5 hr, @28 Degree C
Recoat Ability Time	4-5 Hours
Adhesion Pull off Test On Concrete	>2 MPa
Packing Size	20 L
Volume Solid	80 +- 2%
Theoretical Coverage	5 - 5.5 m2 /L, 150 micron, DFT
Full Cure Time	7 Days
Flash Point	30 Degree C

ShaliUrethane TC is a single component moisture cured polyurethane aromatic top coat filled with special grade of that offers superior bonding, flexibility and corrosive resistance to the substrate and gives excellent abrasion resistance.

Application:

Pipeline exterior
Structural steel like bridges ballast tanks, storage tank, sluice gate, off shore platforms etc in ports
Power, Oil and Gas including waste water treatment, chemical / fertilizer plants.

Advantages:

Tolerant to flush rusting
Compatible with most old coatings
No Induction time
High resistance to majority of chemicals and abrasion.

Surface Preparation:

Remove all loose gravel, dirt, oil, grease or other loose foreign particles by sand blasting / iron brush / compressed air
In case of steel pipe / structure, prepare surface by mechanical grinding, shot blasting conforming to SA2½.
Steel surface, in case of outdoor use, should be cleaned conforming to SA 2.
In case of concrete surface, ensure that the surface is free of honey combs etc. Repair all honey combs fill with PMC mortar prepared in the ratio of ShaliCrete : Cement : Sand (1 : 2 : 5).
Ensure that the surface is free of condensation / moisture before priming. Moisture should be less than 5%.

Material Preparation:

Stir ShaliUrethane® TC by a slow speed mixture (approx. 400 rpm) fitted with a suitable mixing paddle to ensure a homogenous mix
After stirring, wait for the product to settle in order to let entrapped air escape.

Application of Material:

Prime surface with ShaliPrime PU MIO and allow it to dry
Apply ShaliUrethane® TC by single component airless spray gun / brush / roller
Allow it to dry for 4 – 5 hrs for subsequent coating.

Health & Safety:

Avoid contact with skin / eyes, and avoid swallowing
Ensure adequate ventilation and avoid inhalation of vapour
Wear suitable protective clothing, gloves and eye protection
In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
In case of eye contact, wash with plenty of clean water and seek medical advice.
If swallowed, seek medical attention immediately. Do not induce vomiting.

Shelf Life

From the date of manufacture when maintain in protected storage in original unopened sealed condition at 5 - 38 OC.

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