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Top Coat Epoxy PU Flooring
Manufacturer of a wide range of products which include shalifloor sl as 3e self leveling anti-static epoxy coating, shalifloor 2pu tc polyurethane uv resistant top coat, shalifloor pu, shalifloor tc 2 hb sf high build sf epoxy floor coating, shali floor sl tc 4 e 4k pigmented self leveling epoxy floor top coat and shalifloor pu 4k medium duty polyurethane self leveling flooring system.
ShaliFloor SL AS 3E Self Leveling Anti-Static Epoxy Coating
Product Price: Rs 750 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliFloor |
| Curing Time Foot traffic | 24 Hours |
| Shelf Life | 12 Months in original unopened sealed condition |
| Theoretical Coverage ShaliScreed SL AS Base Cote | 1.4 kg/m2 |
| Pot Life For Top Coat | 40 Minutes |
| Surface Resistivity | N x 106 to N x109 Ohms (Where N = 1, 2, 3.) |
| Static Decay Test | 0.03 sec |
| Theoretical Coverage ShaliPrime AS | 250 grm/m2 |
| Curing Time Full Cure | 7 Days |
| Packing | Available in Putty 20 kg, Primer 10 kg, Base Coat 15 kg, Top Coat 20 kg, 4.25 Kg, 5.59 Kg |
| Storage | Store in a cool dry place, under shed, away from heat |
| Theoretical Coverage Shali Screed SL AS Putty | 100 grm/rm |
| Theoretical Coverage ShaliScreed SL AS Top Coat | 3.5 kg/m2 |
| Pot Life For Base Coat | 30 Minutes |
Application:
- Hospital and Operation theatre
- Electronic assembly area
- Central panel room in processing plant.
- Measurement tests and control area
Advantages:
- Resists build up of static electricity
- Resists chemicals
- Seamless, monolithic, joint-less, and dense surface, which is easy to clean as well as hygienic
Application Methodology:
- All Substrates should be dry (max. 5% moisture content), clean, sound and free of laitance
- Use of surface grinders/ scarifiers / shot blasting is recommended in case of old floors
- Copper wire or copper strip may be used depending upon the availability and suitability of the site
- Groove cutting and laying of copper wire: Cut the groove in the size of 5 mm width and 10 mm depth at a distance of 1 mtr x 1 mtr lengthwise and breadth wise. At the periphery, near the wall, a distance of 6 inches should be maintained for cutting the groove. At any one end, the groove to be extended to facilitate the earthing connection. Then insert the copper wire into the groove and fill the groove with ShaliFloor® SL AS 3 E Putty. And allow the putty to dry. After drying, grind the excessive dried putty with grinder as to level the surface
- Clean the surface well and ensure that the surface is free from dust prior to application of ShaliPrime AS.
- Laying of copper strip: Remove the butter paper and expose the adhesive of the copper strip. Stick the self adhesive copper strip on to the clean concrete substrate at a distance of 1 mtr to each other, lengthwise and breadth wise. At the periphery, near to the walls, stick the self adhesive copper strip at a distance of 6 inches from the walls. At any one end in the room, copper strip should be extended out for connection of earthing
- Priming: Use ShaliPrime AS for priming. It is imperative that the contents of the two components are thoroughly premixed prior to mixing together. Mix slowly using a slow speed drill and paddle for at least 4 minutes, scrape down the sides to ensure complete mixing.
- Base Coat: A Three component self levelling system which is natural black in color. Base coat should be applied after drying of the ShaliPrime AS (after 6 - 8 hrs from application of primer).
- Topcoat: Top Coat is a three component self levelling system. It is available in range of colors. (Technical department to be contacted for color availability). Top coat to be applied after drying of base coat. A gap of at least 12 hrs should be maintained for application of topcoat. Roughening the surface of dried base coat by using emery paper is recommended for better bonding of the topcoat with the base coat. Before application of top coat the surface should be cleaned and ensure that the surface is free from dust particles.
- Mixing and application methodology for top coat and base coat remains common as equal to a normal Self leveling system.
Limitations:
- Do not apply ShaliFloor® SL AS 3 E on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
- Do not apply ShaliFloor® SL AS 3 E to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways.
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ShaliFloor 2PU TC Polyurethane UV Resistant Top Coat
Product Price: Rs 1,135 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliFloor |
| Packaging Size | 5 L |
| Pot Life | 5 hrs at 30 deg C |
| Surface Dry | 30 minutes |
| Shelf Life | 12 months |
| Application Temperature | 10 - 40 deg C |
| Full Cure | 7 days |
| Minimum Recoating Time | 6 hrs |
| Maximum Recoating Time | 48 hrs |
| Hard Dry | 6 hrs |
Application:
- On shore and off shore industries.
- Power Plants
- Petrochemical and Pharmaceutical complexes
- Cement and steel plants, Transportation Industries
- Infrastructure projects
- Chemical plants
Advantages:
- UV and weather resistance.
- Better adhesion and flexibility
- Mild Chemical resistance.
Application Methodology:
Surface Preparation:
- Prepare the surface by mechanical grinding or other suitable method.
- Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
- Remove old painting using surface grinder.
- For best bond, concrete surface must be slightly textured.
- Allow it to dry before priming.
- Ensure that concrete must be cured at least 28 days and moisture content is below 5%.
Material Preparation:
- Mix ShaliFloor 2PU TC component A (Resin) & B (Hardener) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component B (Resin) slowly, ensuring complete dispersion.
- After stirring, wait for the product to settle in order to let entrapped air escape.
Application of Material:
- Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry.
- Apply ShaliFloor® 2PU TC by brush / roller on primed surface.
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ShaliFloor PU
Product Price: Rs 415 / KgGet Best Price
Product Brochure
Product Details:
| Color | Grey, Black, Yellow, Red, Green and Ivory |
| Brand | STP |
| Packaging Type | Bottle |
| Tensile Strength | > 7 N/mm2 (ASTM D-412) |
| Flexural Strength | > 15 N/mm2 (ASTM D-790) |
| Hardness After 3 Days | 70 (ASTM D-2240) |
| Theoretical Coverage | 2 kg / m2 / 1 mm thickness |
| Service Temperature | -15 to 60 Degree C (4 mm), -15 to 80 Degree C (6 mm) |
| Density | 1820 kg/m3 |
| Potlife | 15 Minute |
| Compressive Strength (BS 6319:Part 2) | > 45 N/mm2 |
| Abrasion Resistance | < 100 mg/ 1000 cycles) |
Application:
- Textile and film plants
- Food and beverages production
- Confectionary production
- Warehousing and storage
- Electronic component manufacturer & assembly
- Pharmaceutical production
- Chemical plants.
Advantages:
- Fast application and rapid access
- Hygienic and safe
- Durable and long life
- Excellent chemical resistance
- Provide smooth, even and easy to clean joint less surface.
Application Methodology Surface Preparation:
- Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application
- A damp proof membrane is essential where rising moisture may cause a delaminating of the ShaliFloor® PU from concrete
- Concrete and other cementatious substrates must have minimum tensile (pull-off) strength of 1.5 N/mm2 in order to ensure that failure of the substrate does not occur before acceptable bond stress has been reached. Minimum compressive strength should be 25 N/mm2 of the concrete substrate.
- In order to produce the good bond between the substrate and the floor topping the substrate shall be prepared by mechanical means using captive shot blasting machine or Mechanical scarifier
- After substrate preparation by mechanical means the surface should be inspected to measure surface soundness. Any weak or suspect patches must be removed
- Substrate must be free from dust & loose particles. Vacuum cleaning should be used to remove dust and loose particles.
- All traces of contaminants, including oils, fats, greases, paint residues, chemicals, algae and laitance, should be removed prior to starting surface preparation
- Concrete and other cementitious substrate must be visibly dry before application of the floor topping
- Surface defects exposed during surface preparation viz. shrinkage cracks, blow holes, minor honeycombing, minor damage to joint etc. shall be filled with ShaliFloor® PU
- Every 4 to 5 m2 along length and bredth and at the termination Grove cutting is essential Grove must be double the size of the thickness of the ShaliFloor® PU.
Material Preparation:
- Mix Component A (Resin), Component B (Hardener) & Component D (liquid pigment). Mix thoroughly with help of drill mixer till homogenous coloured mix is obtained.
- Gradually add the Component C (Powder) whilst mixing continues; mix until the aggregate is thoroughly dispersed and the mix become uniform, typically 4-5 minutes
Application of Material:
- When the surface quality of a finished floor topping is important for hygiene or aesthetic reasons a prepared concrete substrate should have a scratch coat (2.0 kg / m2 ) of ShaliFloor® PU as a primer. Priming or scratch coat prevents air rising from the substrate (which could result in surface defects) and stops resin being sucked into the substrate concrete so facilitating application and producing a more even surface finish.
- Application of ShaliFloor® PU: The floor is laid, at 4 / 6mm thickness depending upon specification, with a wet front maintained throughout. The mixed ShaliFloor® PU is spread to the required thickness with steel trowel. A spiked roller should be passed through the material to assist flow and release any air inclusions.
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ShaliFloor TC 2 HB SF High Build SF Epoxy Floor Coating
Product Price: Rs 1,095 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliFloor |
| Compressive Strength | 30 N/mm2 |
| Pot Life | 40 @ 30 deg C, Minutes |
| Theoretical Coverage | 2.5 m2 /kg/coat |
| Foot Traffic Time | 01 Days |
| For Full Traffic Time | 5 - 6 Days |
| Water Absorption | 0.20 @ 27 deg C, 24 hrs,% |
| Flexural Strength | 15 N / mm2 |
| Tensile Strength | 10 N / mm2 |
| Adhesion to Concrete | 1.5 mm2 |
Areas of Application
ShaliFloor TC 2 HB SF is resistant to fungal & bacterial growth & is ideally suitable for areas requiring hygienic, dust free and wear-resistant surface. It is recommended for the following areas:
- Chemical / Pharmaceuticals Plant
- Food processing / bottling plant
- Electric / Electronics industries
- Computer room
- Hospital operation theatre
- Nuclear plants
- Laboratories
- Aerospace industry
- Airport hangers
- Dairies & breweries
Advantage
- Excellent bond to concrete & other substrates like tiles, Kota stones etc. it doesn’t allow growth of bacteria. Hence suitable for potable water tank & food storage areas.
- Good resistance to chemicals
- Good resistance to abrasion.
- Easy to apply
Application Methodology
Surface Preparation
- Prepare the surface by mechanical grinding or other suitable method.
- Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
- Remove old painting using surface grinder.
- For best bond, concrete surface must be slightly textured.
- Allow it to dry before priming.
- Ensure that concrete must be cured at least 28 days and moisture content is below 5%.
Material Preparation
- Mix ShaliFloor® TC 2 HB SF component A (Resin) & B (Hardener) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component B (Resin) slowly, ensuring complete dispersion.
- After stirring, wait for the product to settle in order to let entrapped air escape.
Application of Material
- Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry.
- Apply ShaliFloor® TC 2 HB SF by brush / roller on primed surface.
Colour range
ShaliFloor® TC 2HB SF is available in selected colours. While every effort is made in production to maintain the consistency of colour, some variation may be expected from batch to batch.
Cleaning & Maintenance
- Clean all tools immediately after use with Xylene. Do not allow the material to harden.
- Ensure regular cleaning to prolong life of floor
Health and Safety
- Use goggles and hand gloves during application.
- Clean hands with warm soap water after application.
Storage
Keep in a cool and dry place, under shed, away from heat & direct sunlight.
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Shali Floor SL TC 4 E 4K Pigmented Self Leveling Epoxy Floor Top Coat
Product Price: Rs 465 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliFloor |
| Mixed Density | Approx. 1.7 grm / cc |
| Packing | Available in 26 kgs composite pack, 1.16 Kg, 4.25 Kg, 5.59 Kg, 15 Kg |
| Vehicular Traffic Curing Time @ 30 Degree C | 48 |
| Compressive Strength @ 30 Degree C | 50 N / mm2, 7 days |
| Shore Hardness | 70 - 80 |
| Shelf Life | 12 Months in original unopened sealed conditions |
| Flexural strength, @ 30 Degree C | 34 N / mm2, 7 days |
| Full Cure Curing Time @ 30 Degree C | 7 |
| Adhesion strength | > 1N / mm2, 7 days |
| Theoretical Coverage per 26 Kg | 8 m2 @ 2 mm |
| Storage | Store in a cool dry place, under shed, away from heat |
| Approximate Pot Life 35 Degree C | 20 Minutes |
| Approximate Pot Life 25 Degree C | 60 Minutes |
| Tensile Strength @ 30 Degree C | 12 N / mm2, 7 days |
| Foot Traffic Curing Time @ 30 Degree C | 24 |
ShaliFloor SL TC 4 E is tested by CFTRI as per 21 CFR 175-300 of US FDA Test Method
Application:
- Area requiring hygienic monolithic floor like pharmaceutical Industries, operation theatres & corridors in hospitals and nursing homes, pathological laboratories, bottling plants, dairies & breweries, fermentation floors in tea garden and food processing units
- Nuclear plants, computer and control panel rooms
- Industries like electric and electronic Industries, picture tube manufacturing plants, textile mills
- Automobile workshops and showrooms.
- Oil Rigs.
Advantage:
- Resists chemical, fungal & bacterial growth
- Abrasion resistant
- Easy to apply, flowable consistency
- Excellent bond to concrete and other substrates like Kota stones (seamless, non staining)
- Provides monolithic surface with good aesthetics.
Surface Preparation:
- Prepare the surface by mechanical grinding or other suitable method
- Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder
- Remove old painting using surface grinder
- For best bond, concrete surface must be slightly textured
- Allow it to dry before priming.
Material Preparation:
- Add Component D (colour paste) of ShaliFloor® SL TC 4 E to the above stirred component A (Resin) and ensure that full colour paste is mixed by washing the container of colour paste with stirred component A. Mix thoroughly with help of drill mixer till homogenous coloured mix is obtained.
- To this coloured mixture, add component C (powder) of ShaliFloor® SL TC 4 E slowly and then add component B (Hardener) slowly in the above compound and ensure complete dispersion. Mix for 5-10 minutes till homogenous mix is obtained.
Application of Material:
- Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry
- Apply mix of ShaliFloor® SL TC 4 E and spread evenly over recommended area using a notch trowel. The notch of the Trovel should be double the desired thickness of the ShaliFloor® SL TC 4 E top coat
- Anchor ShaliFloor® SL TC 4 E near walls, around columns / foundations and at edges of trenches / cutters / bays and expansion joints. Use spike roller with long handle on applied ShaliFloor® SL TC 4 E to remove entrapped air. Ensure that the spike roller is not applied too long to leave any permanent indentation on surface.
- When applied over steel surfaces, underlayment of ShaliFix RM C is must. Thickness of ShaliFix RM C should be maintained minimum of 5 mm. For application methodology of ShaliFix RM C, refer to TDS of ShaliFix RM C.
- Do not apply ShaliFloor® SL TC 4 E over treated expansion joints. Treat expansion joints with ShaliSeal PS.
Limitations:
- Do not apply ShaliFloor® SL TC 4 E on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
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ShaliFloor PU 4K Medium Duty Polyurethane Self Leveling Flooring System
Product Price: Rs 415 / KgGet Best Price
Product Brochure
Product Details:
| Color | Grey, Black, Yellow, Red, Green and Ivory |
| Shelf Life | 12 Months in original unopened sealed condition |
| Brand | ShaliFloor |
| Potlife | 15 Minute |
| Tensile Strength | > 7 N/mm2 (ASTM D-412) |
| Flexural Strength | > 15 N/mm2 (ASTM D-790) |
| Compressive Strength (BS 6319:Part 2) | > 45 N/mm2 |
| Theoretical Coverage | 2 Kg / m2 / 1 mm thickness |
| Service Temperature 4 mm Degree C | 15 to 60 Degree C |
| Service Temperature 6 mm | -15 to 80 Degree C |
| Hardness After 3 Days | 70 ASTM D-2240 |
| Abrasion Resistance | < 100 mg / 1000 cycles |
| Density | 1820 Kg / m3 |
Application:
- Textile and film plants
- Food and beverages production
- Confectionary production
- Warehousing and storage
- Electronic component manufacturer & assembly
- Pharmaceutical production
- Chemical plants
Advantages:
- Fast application and rapid access
- Hygienic and safe
- Durable and long life
- Excellent chemical resistance
- Provide smooth, even and easy to clean joint less surface
Surface Preparation:
- Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application
- A damp proof membrane is essential where rising moisture may cause a delaminating of the ShaliFloor® PU from concrete
- Concrete and other cementatious substrates must have minimum tensile (pull-off) strength of 1.5 N/mm2 in order to ensure that failure of the substrate does not occur before acceptable bond stress has been reached. Minimum compressive strength should be 25 N/mm2 of the concrete substrate
- In order to produce the good bond between the substrate and the floor topping the substrate shall be prepared by mechanical means using captive shot blasting machine or Mechanical scarifier
- After substrate preparation by mechanical means the surface should be inspected to measure surface soundness. Any weak or suspect patches must be removed
- Substrate must be free from dust & loose particles. Vacuum cleaning should be used to remove dust and loose particles
- All traces of contaminants, including oils, fats, greases, paint residues, chemicals, algae and laitance, should be removed prior to starting surface preparation
- Concrete and other cementitious substrate must be visibly dry before application of the floor topping
- Surface defects exposed during surface preparation viz. shrinkage cracks, blow holes, minor honeycombing, minor damage to joint etc. shall be filled with ShaliFloor® PU
- Every 4 to 5 m2 along length and bredth and at the termination Grove cutting is essential Grove must be double the size of the thickness of the ShaliFloor® PU.
Material Preparation:
- Mix Component A (Resin), Component B (Hardener) & Component D (liquid pigment). Mix thoroughly with help of drill mixer till homogenous coloured mix is obtained
- Gradually add the Component C (Powder) whilst mixing continues; mix until the aggregate is thoroughly dispersed and the mix become uniform, typically 4-5 minutes.
Application of Material:
- When the surface quality of a finished floor topping is important for hygiene or aesthetic reasons a prepared concrete substrate should have a scratch coat (2.0 kg / m2 ) of ShaliFloor® PU as a primer. Priming or scratch coat prevents air rising from the substrate (which could result in surface defects) and stops resin being sucked into the substrate concrete so facilitating application and producing a more even surface finish
Storage:
- Store in a cool dry place under shed away from heat above 5 OC and out of direct sunlight
Packing Available in pre packed system of 26 kg consisting of:
- Component A (Resin): 2.90 kg
- Component B (Hardener): 4.24 kg
- Component C (Powder): 18.21 kg
- Component D (Pigment): 0.65 kg
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ShaliFloor SL TC 3PU 3K Self Leveling Polyurethane Floor Top Coat
Product Price: Rs 600 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliFloor |
| Packing | Available in 14 kg unit |
| Curing Time Full Cure | 7 Days |
| Pot Life @ 30 Degree C | 20 Minutes |
| Substrate Temperature | 10 Degree C, 35 Degree C |
| Theoretical Coverage | 1.75 for 1 mm kg/m2 |
| Storage | Store in a cool dry place, under shed, away from heat |
| Shelf Life | 12 Months in original unopened sealed conditions |
| Adhesion to Concrete | Excellent |
| Curing Time Foot Traffic | 24 hrs |
| Curing Time Vehicle Traffic | 72 hrs |
| Shore D Hardness | 60 |
| Compressive Strength | 50 N/mm2 |
Chemical Resistance:
- Acetic acid 10% resistance
- Ammonia 5% resistance
- Boric Acid 4 % resistance
- Chlorine bleach 4% resistance
- Chrome acid 10% resistance
- Citric acid 10% resistance
- Diesel resistance
- Disinfectants resistance
- Formaldehyde 37% resistance
- Formic acid 10% resistance
- Hydrochloric acid 10% resistance
- Hydrogen peroxide 10% resistance
- Lactic acid 25% resistance
- Nitric acid 10% resistance
- Petrol/Super resistance
- Phosphoric acid 25% resistance
- Phosphoric acid 50% resistance
- Sodium lye 50% resistance
Application:
- Area requiring hygienic monolithic floor like pharmaceutical Industries, operation theatres & corridors in hospitals and nursing homes, laboratories, bottling plants, dairies & breweries, fermentation floors in tea garden, food processing – fisheries, meat processing, pickles etc
- Nuclear plants, computer and control panel rooms
- Industries mainly aerospace including airport hangers, electric and electronic Industries, picture tube manufacturing plants, and textile mills, portable water and food storage
- Automobile workshops
- Oil Rigs.
Advantages:
- Better adhesion and flexibility
- Resists chemical.
Surface Preparation:
- Prepare the surface by mechanical grinding or other suitable method
- Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
- Remove old painting using surface grinder
- For best bond, concrete surface must be slightly textured
- Allow it to dry before priming.
Material Preparation:
- Mix ShaliFloor® SL TC 3PU component A (Resin) & C (Filler) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component B (Hardener) slowly, ensuring complete dispersion. After all of component C has been added, mix for a minimum of 5 to 10 minutes
- After stirring, wait for the product to settle in order to let entrapped air escape
Application of Material:
- Prime concrete surface with ShaliPrime 2 E and allow it to dry for 6 – 8 hrs till it is touch dry
- Pour the material on to the primed surface and spread the material with notched trowel to achieve the desired thickness
- After spreading the material as per recommended coverage spike the surface with spike roller
- Rolling should be done to achieve excellent finish as well as to remove the entrapped air
- Prior to the application, during application and after application the substrate temperature should be above 10o C.
Health & Safety:
- Avoid contact with skin / eyes and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapour
- Wear suitable protective clothing, gloves and eye protection
- In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of eye contact, wash with plenty of clean water and seek medical advice.
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ShaliFloor SL TC 4E
Product Price: Rs 465 / KgGet Best Price
Product Brochure
Product Details:
| Brand | STP |
| Shelf Life | 12 Months in original unopened sealed conditions |
| Mixed Density | Approx. 1.7 grm / cc |
| Tensile Strength @ 30 Degree C | 12 N / mm2, 7 days |
| Flexural Strength, @ 30 Degree C | 34 N / mm2, 7 days |
| Shore Hardness | 70 - 80 |
| Vehicular Traffic Curing Time @ 30 Degree C | 48 Hours |
| Full Cure Curing Time @ 30 Degree C | 7 Days |
| Compressive Strength @ 30 Degree C | 50 N / mm2, 7 days |
| Theoretical Coverage per 26 k | 8 m2 @ 2 mm |
| Approximate Pot Life 30 Degree C | 20 Minutes |
| Adhesion strength | > 1N / mm2 , 7 days |
| Storage | Store in a cool dry place, under shed, away from heat |
| Approximate Pot Life 25 Degree C | 60 Minutes |
| Foot Traffic Curing Time @ 30 Degree C | 24 Hours |
| Packing | Available in 26 kgs composite pack |
ShaliFloor® SL TC 4 E is tested by CFTRI as per 21 CFR 175-300 of US FDA Test Method.
Application:
- Area requiring hygienic monolithic floor like pharmaceutical Industries, operation theatres & corridors in hospitals and nursing homes, pathological laboratories, bottling plants, dairies & breweries, fermentation floors in tea garden and food processing units
- Nuclear plants, computer and control panel rooms
- Industries like electric and electronic Industries, picture tube manufacturing plants, textile mills
- Automobile workshops and showrooms.
- Oil Rigs.
Advantage:
- Resists chemical, fungal & bacterial growth
- Abrasion resistant.
- Easy to apply, flowable consistency.
- Excellent bond to concrete and other substrates like Kota stones (seamless, non staining)
- Provides monolithic surface with good aesthetics.
Surface Preparation:
- Prepare the surface by mechanical grinding or other suitable method
- Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder
- Remove old painting using surface grinder
- For best bond, concrete surface must be slightly textured
- Allow it to dry before priming
Material Preparation:
- Add Component D (colour paste) of ShaliFloor® SL TC 4 E to the above stirred component A (Resin) and ensure that full colour paste is mixed by washing the container of colour paste with stirred component A. Mix thoroughly with help of drill mixer till homogenous coloured mix is obtained.
- To this coloured mixture, add component C (powder) of ShaliFloor® SL TC 4 E slowly and then add component B (Hardener) slowly in the above compound and ensure complete dispersion. Mix for 5-10 minutes till homogenous mix is obtained.
Application of Material:
- Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry
- Apply mix of ShaliFloor® SL TC 4 E and spread evenly over recommended area using a notch trowel. The notch of the Trovel should be double the desired thickness of the ShaliFloor® SL TC 4 E top coat
- Anchor ShaliFloor® SL TC 4 E near walls, around columns / foundations and at edges of trenches / cutters / bays and expansion joints. Use spike roller with long handle on applied ShaliFloor® SL TC 4 E to remove entrapped air. Ensure that the spike roller is not applied too long to leave any permanent indentation on surface.
- When applied over steel surfaces, underlayment of ShaliFix RM C is must. Thickness of ShaliFix RM C should be maintained minimum of 5 mm. For application methodology of ShaliFix RM C, refer to TDS of ShaliFix RM C
- Do not apply ShaliFloor® SL TC 4 E over treated expansion joints. Treat expansion joints with ShaliSeal PS.
Limitations:
- Do not apply ShaliFloor® SL TC 4 E on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %
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ShaliFloor SL UL 3 EC Self Leveling Underlay
Product Price: Rs 40 / sq ftGet Best Price
Product Brochure
Product Details:
| Brand | ShaliFloor |
| Theoretical Coverage | 4 m2 / 14 kg / 2 mm thick |
| Color | Natural Grey |
| Minimum Age Of Concrete | 3 days |
| Temperature | 10 - 30 Deg C |
| Maximum Gradient | 5% |
| Bond Strength To Concrete | 3 N / mm2 |
| Moisture Content | will be upto 8% |
| Foot Traffic Time | After 24 hrs |
| Flexural Strength | 10 N / mm2 |
| Full Cure Time | After 7 Days |
| Pot Life | 40 - 50 Minute, 30 Deg C |
| Compressive Strength | 40 - 50 N / mm2 |
| Tensile Strength | 5 N / mm2 |
| Packing | Available in 14 Kg carton |
| Shelf Life | 12 month |
Application
- Paper Mill.
- Dairies & Breweries.
- Fertilizers Plants.
- Petro Chemical industries.
- Automobile plant.
- Power house.
- Bottling plants.
Advantage
- Ideally suitable where the sub flooring damp or expected to contain moisture.
- Jointless monolithic flooring.
- Excellent bond to concrete.
- Extremely high early strength.
- Good resistance to chemicals.
- Easy to apply and can act as underlayment for any epoxy coating or flooring.
Application Methodology
Surface Preparation
- Prepare the surface by mechanical grinding or other suitable method.
- Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
- Remove old painting using surface grinder.
Material Preparation
- Mix ShaliFloor SL UL 3 EC component A (Resin) & C (Filler) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component B (Hardener) slowly, ensuring complete dispersion. After all of component C has been added, mix for a minimum of 5 to 10 minutes.
- After stirring, wait for the product to settle in order to let entrapped air escape.
Application of Material
- ShaliFloor SL UL 3 EC is self-priming and does not require any primer. However, it is advisable to apply ShaliFloor SL UL 3 EC as primer in case of old surface.
- Allow it to dry for 6 – 24 hrs.
- Wet the surface before apply of ShaliFloor SL UL 3 EC. Standing water, if any, should be removed.
- Spread the mixed material by notch trowel to get a required thickness. Apply the spike rollers to remove the entrapped air bubbles. Ensure that the spike is not applied too long to leave a permanent indentations on the surface.
- Apply any further coating or topping after 72 hrs.
Health and Safety
- Use goggles and hand gloves during application.
- Clean hands with warm soap water after application.
Storage
Keep in a cool and dry place, under shed, away from heat.
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ShaliFloor SL UL 3 ES Self Leveling Underlay
Product Price: Rs 40 / sq ftGet Best Price
Product Brochure
Product Details:
| Approximate Pot Life | 20 Minutes (35 Deg), 45 Minutes (20 Deg) |
| Mixed Density | Approx 1.8 grm / cc |
| Foot Traffic Time | 24 hrs @ 30 Deg C |
| Full Cure Days | 7 |
| Shore Hardness | 70 - 80 |
| Compressive Strength | 56 @ 30 Deg C, N / mm2, 7 days |
| Brand | ShaliFloor |
| Theoretical Coverage | 10 m2 @ 2 mm per 37 kg |
| Flexural Strength | 21 @ 30 Deg C, N / mm2, 7 days |
| Adhesion Strength | > .5 N / mm2, 7 days |
| Vehicular Traffic Time | 48 hrs @ 30 Deg C |
| Packing | Available in 26 kg pack consisting of Component A 4.32 Kg, Component B 3.09 Kg, Component C 18.59 Kg |
| Shelf Life | 12 months in original unopened sealed conditions |
Application
- Leveling floor prior to application of epoxy screed, epoxy topping and coating.
- May be used over various substrates like cement, Kota stone, marble etc. particularly in Laboratories, Assembly Units, Pharmaceuticals, Automobile and other manufacturing units.
Advantages
- Cost effective, hygienic, easy to clean and economical.
- Good chemical resistance to wide range of chemicals.
- Quick and easy to apply.
- Seamless and durable.
- High strength.
Application Methodology
Surface Preparation
- Prepare the surface by mechanical grinding or other suitable method.
- Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
- Remove old painting using surface grinder.
- For best bond, concrete surface must be slightly textured.
- Allow it to dry before priming.
Material Preparation
- Mix ShaliFloor SL US 3 ES component A (Resin) & C (Filler) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component B (Hardener) slowly, ensuring complete dispersion.
- After stirring, wait for the product to settle in order to let entrapped air escape.
Application of Material
- Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry.
- Lay ShaliFloor SL UL 3 ES after mixing is over. Spread mix evenly over recommended area using a steel trowel with notches.
- Anchor ShaliFloor SL UL 3 ES near walls, around columns / foundations and at edges of trenches / cutters / bays and expansion joints.
- Use spike roller with long handle on applied ShaliFloor SL UL 3 ES to remove entrapped air. Ensure that the spike roller is not applied too long to leave any permanent indentation on surface.
Limitations
- Do not apply ShaliFloor® SL UL 3 ES on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
- Do not apply ShaliFloor® SL UL 3 ES to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways.
- Do not install ShaliFloor® SLUL 3 ES at temperature < 10 OC or > 45 OC.
- Do not apply ShaliFloor® SLUL 3 ES over treated expansion joints. Treat expansion joints with ShaliSeal PS.
- In common with all epoxy material, some light shed may fade in the long term, when place in adverse exposed condition. Such changes, if any, are normal and have no effect of performance of ShaliFloor® SL UL 3 ES.
Cleaning & Maintenance
- Clean all tools immediately after use with xylene. Do not allow material to harden.
- Service life of a floor will be considerably extended by good housekeeping. Regular cleaning may be carried out using a rotary scrubbing machine with a warm miscible cleaning agent at temperature up to 50 OC.
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ShaliFloor 3 ES Abrasion Resistant Epoxy Floor Coating
Product Price: Rs 205 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliFloor |
| Packaging Size | 20 kg |
| Shelf Life | 12 months |
| Tensile Strength | 8.5 N/mm2 |
| Compressive Strength | 60 N/mm2 |
| Flexural Strength | 25 N/mm2 |
| Foot Trafficable | 24 hrs |
| Full Cure | 7 days |
| Pot Life | 40 - 50 minutes at 30 deg C |
| Bond Strength To Concrete | 3 N/mm |
| Theoretical Coverage | 1.8 m2 , 5 mm thickness / 20 kg |
| Vehicle Traffic | 48 hrs |
Applications:
- Production line areas like processing plants, storage areas, loading bays, etc.
- Fertilizers and petrochemical plants.
- Bottling plant, Power houses, Pharmaceutical Industries, Paper mills / Textile Mills, Diaries & breweries, Automobile plant.
- Effluent treatment plant lining. Can be used as coving material.
- Used as coving material on the wall and floor joints.
Advantages:
- Resists abrasion / chemicals, including acids and alkalies.
- Excellent bond to concrete. Extremely durable.
- Resists impact load.
- Provides good gripping surface to both vehicular and pedestrian traffic.
Application Methodology:
Surface Preparation:
- Prepare the surface by mechanical grinding or other suitable method.
- Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
- Remove old painting using surface grinder.
- For best bond, concrete surface must be slightly textured.
- Allow it to dry before priming.
Material Preparation:
- Mix ShaliFloor 3ES component A (Resin) & B (Hardener) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component C (Filler) slowly, ensuring complete dispersion. After all of component C has been added, mix for a minimum of 5 to 10 minutes.
- After stirring, wait for the product to settle in order to let entrapped air escape.
Application of Material:
- Prime with ShaliPrime 2E in case of concrete and ShaliPrime Zn R in case of metal surface.
- Apply mixed ShaliFloor 3ES on primed surface immediately.
- Pour the mixed material on the floor and spread it over the calculated area using steel trowel.
- Compact the material by tamping with a wooden float.
- Finish off by trowelling with steel trowel to a smooth finish.
- Anchor the screed mortar near floor to wall joints, around columns & foundations & at edges of trenches, gutters, bays & expansion joints.
- To ensure uniform thickness, the mixed materials should be spread out between temporary screeding bars used as shuttering. After application is completed, bars can be removed, cleaned and reused.
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ShaliFloor TC 2 ARE Acid Resistant Epoxy Floor Coating
Product Price: Rs 1,085 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliFloor |
| Color | Light Grey, Dark Grey |
| Foot Traffic Time | 24 hrs |
| DFT | 250 - 275 microns |
| Finish | Semi gloss |
| Packaging | Available in 4 kg unit consisting of Component A & B |
| Surface Dry Time | 3 - 4 hrs @ 30 Deg C |
| Vehicle Traffic Time | 72 hrs |
| Full Cure Time | 7 Days |
| Theoretical Coverage | 350 - 400 g / m2 in 2 coats |
| Shelf Life | 6 months in original unopened sealed condition |
| Pot Life | 30 - 45 minutes @ 30 Deg C |
Application
- Protects concrete surfaces from chemical attack.
- Used around chemical storage tanks and pumps to protect floors.
- Can be applied over metal surfaces subjected to acids and bases.
Advantages
- Easy to apply with a brush or roller.
- Excellent adhesion to concrete surfaces.
- Resists various acids (See list above).
- Protects concrete surfaces from chemical attack.
- Provides monolithic surface with good aesthetics.
Application Methodology
- Concrete Surface: The moisture content of the concrete substrate should be below 5%. Concrete surface must be even, and free of potholes. All oil, dirt, debris, paint and unsound concrete must be removed. Any repair works required should be carried out before coating. Clean the surface with solvent prior to coating.
- New Steel: Clean the surface with Shot Blasting to a minimum surface profile not exceeding 65 microns
- Old Steel: If blasting is not practical use mechanical tools along with Manual chipping and wire brushing to remove loose rust. Excessive burnishing of steel is to be avoided. Remove the dust from the surface thoroughly. Remove grease, oil and other contaminants preferably by using STP thinner.
- For Steel Surfaces anticorrosive primers to be applied. On concrete surfaces ShaliPrime LB HB 2E to be applied.
- Stir the Component A and Component B separately. If settling is observed in the Component A, loosen the settled material with the help of hand stirrer followed by power driven stirrer for quick homogenous mixing. Mix hardener gradually into the base under continuous stirring.
- After proper mixing of Comp A and Comp B, mixed material can be applied by brush or roller on the prepared surface. As the coating is very thick in consistency, it is always preferred to use stiff bristle brush.
Limitations
- Do not apply ShaliFloor TC 2 ARE on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
- Do not apply ShaliFloor TC 2 ARE to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways.
- Do not install ShaliFloor TC 2 ARE at temperature < 10 OC or > 45 OC.
- There may be changes in shades of ShaliFloor TC 2 ARE if exposed.
Cleaning & Maintenance
- Clean all tools immediately after use with xylene. Do not allow material to harden.
- Service life of a floor will be considerably extended by good housekeeping. Regular cleaning may be carried out using a rotary scrubbing machine with a warm miscible cleaning agent at temperature up to 50 OC.
Health & Safety
- The product should not come in contact with the skin and eyes, or be swallowed.
- Ensure adequate ventilation and avoid inhalation of vapours.
- Wear suitable protective clothing, gloves and eye protection.
- In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area.
- In case of contact with eyes, rinse immediately with plenty of clean water and seek medical advice.
- If swallowed seek medical attention immediately - do not induce vomiting
Storage
Store in a cool dry place, under shed, away from heat.
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ShaliFloor TC 2 HBE High Build Epoxy Top Coating
Product Price: Rs 810 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliFloor |
| Pot Life | 4 hrs @ 30 Deg C |
| Shelf Life | 12 months in original unopened sealed condition. |
| Time Between Coats | 8 - 12 hrs |
| Tack Free Time | 4 - 6 hrs |
| Packing | Available in 4 kg units packed in 16 kg cartons |
| Foot Traffic Time | 24 hrs |
| Vehicle Traffic Time | 72 hrs |
| Full Cure | 7 days |
| DFT | 200 microns |
| Theoretical Coverage | 300 in two coats gms/m2 |
Application
- Area requiring hygienic monolithic floor like pharmaceutical Industries, operation theatres & corridors in hospitals and nursing homes, laboratories, bottling plants, dairies & breweries, fermentation floors in tea garden, food processing – fisheries, meat processing, pickles etc.
- Nuclear plants, computer and control panel rooms
- Industries mainly Electric and Electronic Industries, picture tube manufacturing plants, and textile mills, portable water and food storage.
- Automobile workshops
- Oil Rigs.
Advantages
- Prevents bacterial growth
- Easy to clean
- Provides smooth monolithic surface when used on metallic surface and simultaneously prevents corrosion.
Application Methodology
- ShaliFloor TC 2 HBE should be applied only if the moisture content of the floor is below 5% when applied over concrete, the surface must be sound, free from dust, laitance and other contaminants.
- For best bond, concrete surface must be textured by shot blasting / scarifying.
- Remove oil and grease by washing with liquid detergent followed by acid wash or by burning.
- Allow the floor to dry before priming.
- Remove old painting using surface grinder.
- Well prepared surface should be primed by brush or roller using ShaliPrime LBHB 2E at a rate of 250 grm / m2.
- Allow the primer to dry for 6 to 8 hrs.
- Stir the Component A and Component B separately. If settling is observed in the Component A, loosen the settled material with the help of hand stirrer followed by power driven stirrer for quick homogenous mixing. Mix hardener gradually into the base under continuous stirring.
- After mixing, apply ShaliFloor TC 2 HBE by brush or roller to the required thickness on the dried primer.
- ShaliFloor TC 2 HBE is a high build coating. It is advisable to apply two coats at right angles to each other. This way the second coat will cover any blemishes of the first coat. Allow first coat to become tack free before the second coat is applied. (Generally second coat is applied after overnight curing of first coat.)
Limitations
- Do not apply ShaliFloor TC 2 HBE on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
- Do not apply ShaliFloor TC 2 HBE to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways.
- Do not apply ShaliFloor TC 2 HBE at temperature < 10 OC or > 45 OC.
- In common with all epoxy materials some light shade changes may be experienced over the long term when placed in adverse exposure conditions. Any such change in shade is not regarded as being detrimental to performance.
Cleaning & Maintenance
- Clean all tools immediately after use with xylene. Do not allow material to harden.
- Service life of a floor will be considerably extended by good housekeeping. Regular cleaning may be carried out using a rotary scrubbing machine with a warm miscible cleaning agent at temperature up to 50 OC.
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ShaliFloor SL AS 3PU Self Levelling Antistatic Flooring
Product Price: Rs 600 / KgGet Best Price
Product Brochure
Product Details:
| Packaging Size | Primer: 10 kg (2 component), Base Coat 15 kg (3 Component) and Top Coat 20 kg (3 Component) |
| Packaging Type | Carton |
| Brand | ShaliFloor |
| Full Cure | 7 days |
| Static Decay Test | 0.03 sec |
| Pot Life | 30 to 40 minutes at 27 deg C |
| Finish | Semi-gloss |
| Surface Dry | 3 - 4 hrs |
| Hard Dry | Overnight |
ShaliFloor SL AS 3PU is a multi-layer system comprising of ShaliPrime AS, ShaliFloor SL AS 3 E Base Coat and Top Coat.
A protective aliphatic coat of ShaliFloor 2PU TC of 60-70 micron is suggested for color retention of exposed areas.
ShaliFloor SL AS 3PU provides monolithic, smooth, non-porous, hygienic, chemical resistant and easy to clean and maintain floor. It is available in number of colour and has excellent flexibility / adhesive properties. It provides a static dissipating floor with the use of additional earthing.
ShaliFloor SL AS 3PU conforms to Standard BS 2050 and ASTM D 257.
Application:
- The System is recommended wherever there is generation of static current.
- Industrial floors requiring hygiene and high abrasion resistance.
- Pharmaceutical industries / hospitals / operation theaters.
- Electronic assembly areas.
- Food / beverages / kitchens.
- Automobile industry / automobile showrooms.
Advantages:
- Excellent self-leveling properties.
- Very hard impact and abrasion resistant.
- Resistance to chemicals, oils and water.
- Creates jointless, seamless dense surface facilitating cleaning and hygiene.
- Resists build up of static electricity.
- Excellent chemical resistance.
- Dustproof finish.
- Available in wide range of colours.
Application Methodology:
Surface Preparation:
- Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application. Ensure that new concrete must be 28 days old.
- Copper wire or copper strip may be used depending upon the availability and suitability of the site.
- Laying of Copper Strip: Remove the butter paper and expose the adhesive of the copper strip. Stick the self-adhesive copper strip on to the clean concrete substrate at a distance of 1 M to each other, lengthwise and breadth wise. At the periphery, near to the walls, stick the self-adhesive copper strip at a distance of 6 inches from the walls. At any one end in the room, copper strip should be extended out for connection of earthing.
Material Preparation:
- Mix entire component A (Resin) & C (Filler) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod till homogeneous mix is obtained. Then add entire component B (Hardener) slowly, ensuring complete dispersion. After all of component C has been added, mix for a minimum of 5 to 10 minutes.
- After stirring, wait for 5 minutes to ensure escape of entrapped air
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ShaliFloor PU SL Self Leveling Flooring System
Product Price: Rs 395 / square meterGet Best Price
Product Brochure
Product Details:
| Color | Grey, Black, Yellow, Red, Green and Ivory |
| Brand | ShaliFloor |
| Pot Life | 15 minutes |
| Abrasion Resistance | < 100 mg / 1000 cycles |
| Theoretical Coverage | 2 kg / m2 / 1 mm thickness |
| Service Temperature | -20 to 60 deg C at 4 mm, -30 to 80 deg C at 6 mm |
| Shelf Life | 12 months |
| Compressive Strength | > 45 N/mm2 |
| Density | 1820 kg/m3 |
| Flexural Strength | > 15 N/mm2 |
| Tensile Strength | > 7 N/mm2 |
| Hardness | 70 after 3 days |
ShaliFloor SL PU has excellent chemical resistance and provides smooth, even and easy to clean monolithic, seamless surface.
Applications:
- Textile and film plants.
- Food and beverages production.
- Confectionary production.
- Warehousing and storage.
- Electronic component manufacturer & assembly.
- Pharmaceutical production.
- Chemical plants
Advantages:
- Fast application and rapid access.
- Hygienic and safe.
- Durable and long life.
- Excellent chemical resistance.
- Provide smooth, even and easy to clean joint less surface.
Application Methodology:
Surface Preparation:
- Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application.
- A damp proof membrane is essential where rising moisture may cause a delaminating of the ShaliFloor SL PU from concrete.
- Concrete and other cementitious substrates must have minimum tensile (pull-off) strength of 1.5 N/mm2 in order to ensure that failure of the substrate does not occur before acceptable bond stress has been reached. Minimum compressive strength should be 25 N/mm2 of the concrete substrate.
- In order to produce the good bond between the substrate and the floor topping the substrate shall be prepared by mechanical means using captive shot blasting machine or Mechanical scarifier.
- After substrate preparation by mechanical means the surface should be inspected to measure surface soundness. Any weak or suspect patches must be removed.
- Substrate must be free from dust & loose particles. Vacuum cleaning should be used to remove dust and loose particles.
- All traces of contaminants, including oils, fats, greases, paint residues, chemicals, algae and laitance, should be removed prior to starting surface preparation.
- Concrete and other cementitious substrate must be visibly dry before application of the floor topping.
- Surface defects exposed during surface preparation viz. shrinkage cracks, blow holes, minor honeycombing, minor damage to joint etc. shall be filled with ShaliFloor SL PU.
- Every 4 to 5 m2 along length and breadth and at the termination Grove cutting is essential Grove must be double the size of the thickness of the ShaliFloor SL PU
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ShaliFloor SL T 3 ES Floor Coating
Product Price: Rs 695 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliFloor |
| Packaging Size | 14 kg carton |
| Shelf Life | 12 months |
| Tensile Strength | 8 N/mm2 |
| Compressive Strength | 60 - 70 N/mm2 |
| Flexural Strength | 25 N/mm2 |
| Full Cure | 7 hrs |
| Pot Life | 40 - 50 minutes 30 Deg C |
| Foot Traffic Time | 24 hrs |
| Vehicle Traffic Time | 72 hrs |
| Bonding Strength | 3 N/mm2 |
| Theoretical Coverage | 2 m2 4 mm thick per 14 Kg |
Application
- Power houses.
- Bottling plants.
- Pharmaceutical Industries / Hospitals.
- Electronic Industries.
- Call centers.
- Biological laboratories.
- Oil rigs.
Advantages
- Quick and easy to lay.
- Seamless and durable.
- High strength.
Application Methodology
Surface Preparation
- Prepare the surface by mechanical grinding or other suitable method.
- Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
- Remove old painting using surface grinder.
- For best bond, concrete surface must be slightly textured.
- Allow it to dry before priming.
Material Preparation
- Mix ShaliFloor SL T 3 ES component A (Resin) & B (Hardener) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component C (Filler) slowly, ensuring complete dispersion. After all of component C has been added, mix for a minimum of 5 to 10 minutes.
- After stirring, wait for the product to settle in order to let entrapped air escape.
Application of Material
- Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry.
- Lay ShaliFloor® SL T 3 ES after mixing is over. Spread mix evenly over recommended area using a steel trowel with notches.
- Anchor ShaliFloor® SL T 3 ES near walls, around columns / foundations and at edges of trenches / cutters / bays and expansion joints.
- Use spike roller with long handle on applied ShaliFloor® SL T 3 ES to remove entrapped air. Ensure that the spike roller is not applied too long to leave any permanent indentation on surface.
- When applied over steel surfaces, underlayment of ShaliFix RM C is must. Thickness of ShaliFix RM C should be maintained minimum of 5 mm. For application methodology of ShaliFix RM C, refer to TDS of ShaliFix RM C.
- Compact the material by tamping with a wooden float. Finish off by trowelling with steel trowel to a smooth finish.
Limitations
- Do not apply ShaliFloor® SL T 3 ES on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
- Do not apply ShaliFloor® SL T 3 ES to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways.
- Do not install ShaliFloor® SL T 3 ES at temperature < 10 OC or > 45 OC.
- In common with all epoxy material some light shed may fake in the long term, when place in adverse exposed condition. Such changes, if any, are normal and have no effect of performance of ShaliFloor® SL T 3 ES.
Cleaning & Maintenance
- Clean all tools immediately after use with xylene. Do not allow material to harden.
- Service life of a floor will be considerably extended by good housekeeping. Regular cleaning may be carried out using a rotary scrubbing machine with a warm miscible cleaning agent at temperature up to 50 OC.
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ShaliUrethane TC Moisture Cure PU Top Coat
Product Price: Rs 360 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliFloor |
| Color | Gray |
| Packaging Type | MS Drum |
| Density | 1.28 +- 0.03 kg / L |
| Shelf Life | 6 Months |
| Recommended Thickness DFT | 150 Micron |
| Flash Point | 30 Degree C |
| Tack Free Time | 4 - 5 hr, @28 Degree C |
| Storage | Store in a cool dry place, under shed, away from heat. |
| Full Cure Time | 7 Days |
| Packing Size | 20 L |
| Volume Solid | 80 +- 2% |
| Adhesion Pull off Test On Steel | > 4 MPa |
| Adhesion Pull off Test On Concrete | >2 MPa |
| Water Vapour Transmission | < 0.24 grm / m2 / 24 hrs |
| Handle Time | 24 Hours |
| Theoretical Coverage | 5 - 5.5 m2 /L, 150 micron, DFT |
| Recoat Ability Time | 4-5 Hours |
Application:
- Pipeline exterior
- Structural steel like bridges ballast tanks, storage tank, sluice gate, off shore platforms etc in ports
- Power, Oil and Gas including waste water treatment, chemical / fertilizer plants.
Advantages:
- Tolerant to flush rusting
- Compatible with most old coatings
- No Induction time
- High resistance to majority of chemicals and abrasion.
Surface Preparation:
- Remove all loose gravel, dirt, oil, grease or other loose foreign particles by sand blasting / iron brush / compressed air
- In case of steel pipe / structure, prepare surface by mechanical grinding, shot blasting conforming to SA2½.
- Steel surface, in case of outdoor use, should be cleaned conforming to SA 2.
- In case of concrete surface, ensure that the surface is free of honey combs etc. Repair all honey combs fill with PMC mortar prepared in the ratio of ShaliCrete : Cement : Sand (1 : 2 : 5).
- Ensure that the surface is free of condensation / moisture before priming. Moisture should be less than 5%.
Material Preparation:
- Stir ShaliUrethane® TC by a slow speed mixture (approx. 400 rpm) fitted with a suitable mixing paddle to ensure a homogenous mix
- After stirring, wait for the product to settle in order to let entrapped air escape.
Application of Material:
- Prime surface with ShaliPrime PU MIO and allow it to dry
- Apply ShaliUrethane® TC by single component airless spray gun / brush / roller
- Allow it to dry for 4 – 5 hrs for subsequent coating.
Health & Safety:
- Avoid contact with skin / eyes, and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapour
- Wear suitable protective clothing, gloves and eye protection
- In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of eye contact, wash with plenty of clean water and seek medical advice.
- If swallowed, seek medical attention immediately. Do not induce vomiting.
Shelf Life
- From the date of manufacture when maintain in protected storage in original unopened sealed condition at 5 - 38 OC.
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