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Top Coat Epoxy PU Flooring

Manufacturer of a wide range of products which include shaliurethane tc moisture cure pu top coat, shalifloor sl tc 4e, shalifloor pu, shalifloor sl tc 3pu 3k self leveling polyurethane floor top coat, shali floor sl tc 4 e 4k pigmented self leveling epoxy floor top coat and shalifloor pu 4k medium duty polyurethane self leveling flooring system.
ShaliUrethane TC Moisture Cure PU Top Coat

ShaliUrethane TC Moisture Cure PU Top Coat

Product Price: Rs 360 / KgGet Best Price

Product Brochure

Product Details:
BrandShaliFloor
ColorGray
Packaging TypeMS Drum
Density1.28 +- 0.03 kg / L
Shelf Life6 Months
StorageStore in a cool dry place, under shed, away from heat.
Packing Size20 L
Flash Point30 Degree C
Tack Free Time4 - 5 hr, @28 Degree C
Full Cure Time7 Days
Handle Time24 Hours
Recoat Ability Time4-5 Hours
Theoretical Coverage5 - 5.5 m2 /L, 150 micron, DFT
Recommended Thickness DFT150 Micron
Volume Solid80 +- 2%
Adhesion Pull off Test On Steel> 4 MPa
Adhesion Pull off Test On Concrete>2 MPa
Water Vapour Transmission< 0.24 grm / m2 / 24 hrs
ShaliUrethane TC is a single component moisture cured polyurethane aromatic top coat filled with special grade of that offers superior bonding, flexibility and corrosive resistance to the substrate and gives excellent abrasion resistance.

Application:
  • Pipeline exterior
  • Structural steel like bridges ballast tanks, storage tank, sluice gate, off shore platforms etc in ports
  • Power, Oil and Gas including waste water treatment, chemical / fertilizer plants.

Advantages:
  • Tolerant to flush rusting
  • Compatible with most old coatings
  • No Induction time
  • High resistance to majority of chemicals and abrasion.

Surface Preparation:
  • Remove all loose gravel, dirt, oil, grease or other loose foreign particles by sand blasting / iron brush / compressed air
  • In case of steel pipe / structure, prepare surface by mechanical grinding, shot blasting conforming to SA2½. 
  • Steel surface, in case of outdoor use, should be cleaned conforming to SA 2. 
  • In case of concrete surface, ensure that the surface is free of honey combs etc. Repair all honey combs fill with PMC mortar prepared in the ratio of ShaliCrete : Cement : Sand (1 : 2 : 5). 
  • Ensure that the surface is free of condensation / moisture before priming. Moisture should be less than 5%.

Material Preparation:
  • Stir ShaliUrethane® TC by a slow speed mixture (approx. 400 rpm) fitted with a suitable mixing paddle to ensure a homogenous mix
  • After stirring, wait for the product to settle in order to let entrapped air escape.

Application of Material:
  • Prime surface with ShaliPrime PU MIO and allow it to dry
  • Apply ShaliUrethane® TC by single component airless spray gun / brush / roller
  • Allow it to dry for 4 – 5 hrs for subsequent coating.

Health & Safety:
  • Avoid contact with skin / eyes, and avoid swallowing
  • Ensure adequate ventilation and avoid inhalation of vapour
  • Wear suitable protective clothing, gloves and eye protection
  • In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
  • In case of eye contact, wash with plenty of clean water and seek medical advice. 
  • If swallowed, seek medical attention immediately. Do not induce vomiting.

Shelf Life
  • From the date of manufacture when maintain in protected storage in original unopened sealed condition at 5 - 38 OC. 
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ShaliFloor SL TC 4E

ShaliFloor SL TC 4E

Product Price: Rs 465 / KgGet Best Price

Product Brochure

Product Details:
BrandSTP
Shelf Life12 Months in original unopened sealed conditions
StorageStore in a cool dry place, under shed, away from heat
PackingAvailable in 26 kgs composite pack
Mixed DensityApprox. 1.7 grm / cc
Approximate Pot Life 30 Degree C20 Minutes
Approximate Pot Life 25 Degree C60 Minutes
Tensile Strength @ 30 Degree C12 N / mm2, 7 days
Flexural Strength, @ 30 Degree C34 N / mm2, 7 days
Shore Hardness70 - 80
Foot Traffic Curing Time @ 30 Degree C24 Hours
Vehicular Traffic Curing Time @ 30 Degree C48 Hours
Full Cure Curing Time @ 30 Degree C7 Days
Compressive Strength @ 30 Degree C50 N / mm2, 7 days
Adhesion strength> 1N / mm2 , 7 days
Theoretical Coverage per 26 k8 m2 @ 2 mm
ShaliFloor® SL TC 4 E (Formerly known as ShaliDeck SL) is a four component self leveling pigmented epoxy resin based floor top coating, which is laid at a thickness from 0.5 mm to 2 mm. ShaliFloor® SL TC 4 E consists of graded aggregates bound in a pigmented epoxy resin. ShaliFloor® SL TC 4 E provides monolithic, smooth, non-porous, hygienic, chemical resistant and easy to clean and maintain floor. It is available in a number of colours and has sufficient strength to withstand industrial traffic with nylon / rubber wheels. 

ShaliFloor® SL TC 4 E is tested by CFTRI as per 21 CFR 175-300 of US FDA Test Method.

Application:
  • Area requiring hygienic monolithic floor like pharmaceutical Industries, operation theatres & corridors in hospitals and nursing homes, pathological laboratories, bottling plants, dairies & breweries, fermentation floors in tea garden and food processing units
  • Nuclear plants, computer and control panel rooms 
  • Industries like electric and electronic Industries, picture tube manufacturing plants, textile mills
  • Automobile workshops and showrooms. 
  • Oil Rigs. 

Advantage:
  • Resists chemical, fungal & bacterial growth
  • Abrasion resistant.
  • Easy to apply, flowable consistency.
  • Excellent bond to concrete and other substrates like Kota stones (seamless, non staining)
  • Provides monolithic surface with good aesthetics.  

Surface Preparation:
  • Prepare the surface by mechanical grinding or other suitable method
  • Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder
  • Remove old painting using surface grinder
  • For best bond, concrete surface must be slightly textured
  • Allow it to dry before priming

Material Preparation:
  • Add Component D (colour paste) of ShaliFloor® SL TC 4 E to the above stirred component A (Resin) and ensure that full colour paste is mixed by washing the container of colour paste with stirred component A. Mix thoroughly with help of drill mixer till homogenous coloured mix is obtained. 
  • To this coloured mixture, add component C (powder) of ShaliFloor® SL TC 4 E slowly and then add component B (Hardener) slowly in the above compound and ensure complete dispersion. Mix for 5-10 minutes till homogenous mix is obtained.

Application of Material:
  • Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry
  • Apply mix of ShaliFloor® SL TC 4 E and spread evenly over recommended area using a notch trowel. The notch of the Trovel should be double the desired thickness of the ShaliFloor® SL TC 4 E top coat
  • Anchor ShaliFloor® SL TC 4 E near walls, around columns / foundations and at edges of trenches / cutters / bays and expansion joints. Use spike roller with long handle on applied ShaliFloor® SL TC 4 E to remove entrapped air. Ensure that the spike roller is not applied too long to leave any permanent indentation on surface. 
  • When applied over steel surfaces, underlayment of ShaliFix RM C is must. Thickness of ShaliFix RM C should be maintained minimum of 5 mm. For application methodology of ShaliFix RM C, refer to TDS of ShaliFix RM C
  • Do not apply ShaliFloor® SL TC 4 E over treated expansion joints. Treat expansion joints with ShaliSeal PS.

Limitations:
  • Do not apply ShaliFloor® SL TC 4 E on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %
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ShaliFloor PU

ShaliFloor PU

Product Price: Rs 415 / KgGet Best Price

Product Brochure

Product Details:
ColorGrey, Black, Yellow, Red, Green and Ivory
BrandSTP
Packaging TypeBottle
Compressive Strength (BS 6319:Part 2)> 45 N/mm2
Density1820 kg/m3
Potlife15 Minute
Abrasion Resistance< 100 mg/ 1000 cycles)
Theoretical Coverage2 kg / m2 / 1 mm thickness
Service Temperature-15 to 60 Degree C (4 mm), -15 to 80 Degree C (6 mm)
Tensile Strength> 7 N/mm2 (ASTM D-412)
Flexural Strength> 15 N/mm2 (ASTM D-790)
Hardness After 3 Days70 (ASTM D-2240)
ShaliFloor® PU is a medium duty pre-packed four component system self leveling flooring with a smooth matt surface finish having 4 – 6 mm thickness. ShaliFloor® PU excellent chemical resistance and provides smooth, even and easy to clean monolithic, seamless surface. 

Application:

  • Textile and film plants
  • Food and beverages production
  • Confectionary production
  • Warehousing and storage
  • Electronic component manufacturer & assembly
  • Pharmaceutical production
  • Chemical plants.

Advantages:
  • Fast application and rapid access
  • Hygienic and safe
  • Durable and long life
  • Excellent chemical resistance
  • Provide smooth, even and easy to clean joint less surface.

Application Methodology Surface Preparation:
  • Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application
  • A damp proof membrane is essential where rising moisture may cause a delaminating of the ShaliFloor® PU from concrete
  • Concrete and other cementatious substrates must have minimum tensile (pull-off) strength of 1.5 N/mm2 in order to ensure that failure of the substrate does not occur before acceptable bond stress has been reached. Minimum compressive strength should be 25 N/mm2 of the concrete substrate.
  • In order to produce the good bond between the substrate and the floor topping the substrate shall be prepared by mechanical means using captive shot blasting machine or Mechanical scarifier
  • After substrate preparation by mechanical means the surface should be inspected to measure surface soundness. Any weak or suspect patches must be removed
  • Substrate must be free from dust & loose particles. Vacuum cleaning should be used to remove dust and loose particles.
  • All traces of contaminants, including oils, fats, greases, paint residues, chemicals, algae and laitance, should be removed prior to starting surface preparation
  • Concrete and other cementitious substrate must be visibly dry before application of the floor topping
  • Surface defects exposed during surface preparation viz. shrinkage cracks, blow holes, minor honeycombing, minor damage to joint etc. shall be filled with ShaliFloor® PU
  • Every 4 to 5 m2 along length and bredth and at the termination Grove cutting is essential Grove must be double the size of the thickness of the ShaliFloor® PU. 

Material Preparation:
  • Mix Component A (Resin), Component B (Hardener) & Component D (liquid pigment). Mix thoroughly with help of drill mixer till homogenous coloured mix is obtained. 
  • Gradually add the Component C (Powder) whilst mixing continues; mix until the aggregate is thoroughly dispersed and the mix become uniform, typically 4-5 minutes

Application of Material:
  • When the surface quality of a finished floor topping is important for hygiene or aesthetic reasons a prepared concrete substrate should have a scratch coat (2.0 kg / m2 ) of ShaliFloor® PU as a primer. Priming or scratch coat prevents air rising from the substrate (which could result in surface defects) and stops resin being sucked into the substrate concrete so facilitating application and producing a more even surface finish.  
  • Application of ShaliFloor® PU: The floor is laid, at 4 / 6mm thickness depending upon specification, with a wet front maintained throughout. The mixed ShaliFloor® PU is spread to the required thickness with steel trowel. A spiked roller should be passed through the material to assist flow and release any air inclusions. 
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ShaliFloor SL TC 3PU 3K Self Leveling Polyurethane Floor Top Coat
  • ShaliFloor SL TC 3PU 3K Self Leveling Polyurethane Floor Top Coat
  • ShaliFloor SL TC 3PU 3K Self Leveling Polyurethane Floor Top Coat
  • ShaliFloor SL TC 3PU 3K Self Leveling Polyurethane Floor Top Coat

ShaliFloor SL TC 3PU 3K Self Leveling Polyurethane Floor Top Coat

Product Price: Rs 600 / KgGet Best Price

Product Brochure

Product Details:
BrandShaliFloor
PackingAvailable in 14 kg unit
StorageStore in a cool dry place, under shed, away from heat
Shelf Life12 Months in original unopened sealed conditions
Adhesion to ConcreteExcellent
Curing Time Foot Traffic24 hrs
Curing Time Vehicle Traffic72 hrs
Curing Time Full Cure7 Days
Shore D Hardness60
Compressive Strength50 N/mm2
Pot Life @ 30 Degree C20 Minutes
Substrate Temperature10 Degree C, 35 Degree C
Theoretical Coverage1.75 for 1 mm kg/m2
ShaliFloor SL TC 3PU is three component polyurethane self-leveling flooring. It is solvent free system. ShaliFloor SL TC 3PU is joint-less, monolithic, smooth, non-porous, hygienic, chemically resistant, besides being easy to clean and maintain. ShaliFloor SL TC 3PU can be applied from 1mm thickness to 2 mm thickness.

Chemical Resistance:
  • Acetic acid 10% resistance
  • Ammonia 5% resistance
  • Boric Acid 4 % resistance 
  • Chlorine bleach 4% resistance
  • Chrome acid 10% resistance 
  • Citric acid 10% resistance
  • Diesel resistance 
  • Disinfectants resistance
  • Formaldehyde 37% resistance 
  • Formic acid 10% resistance
  • Hydrochloric acid 10% resistance 
  • Hydrogen peroxide 10% resistance
  • Lactic acid 25% resistance 
  • Nitric acid 10% resistance
  • Petrol/Super resistance 
  • Phosphoric acid 25% resistance
  • Phosphoric acid 50% resistance 
  • Sodium lye 50% resistance

Application:
  • Area requiring hygienic monolithic floor like pharmaceutical Industries, operation theatres & corridors in hospitals and nursing homes, laboratories, bottling plants, dairies & breweries, fermentation floors in tea garden, food processing – fisheries, meat processing, pickles etc
  • Nuclear plants, computer and control panel rooms 
  • Industries mainly aerospace including airport hangers, electric and electronic Industries, picture tube manufacturing plants, and textile mills, portable water and food storage
  • Automobile workshops 
  • Oil Rigs. 

Advantages:
  • Better adhesion and flexibility
  • Resists chemical.

Surface Preparation:
  • Prepare the surface by mechanical grinding or other suitable method
  • Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder. 
  • Remove old painting using surface grinder
  • For best bond, concrete surface must be slightly textured
  • Allow it to dry before priming. 

Material Preparation:
  • Mix ShaliFloor® SL TC 3PU component A (Resin) & C (Filler) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component B (Hardener) slowly, ensuring complete dispersion. After all of component C has been added, mix for a minimum of 5 to 10 minutes
  • After stirring, wait for the product to settle in order to let entrapped air escape

Application of Material:
  • Prime concrete surface with ShaliPrime 2 E and allow it to dry for 6 – 8 hrs till it is touch dry
  • Pour the material on to the primed surface and spread the material with notched trowel to achieve the desired thickness
  • After spreading the material as per recommended coverage spike the surface with spike roller
  • Rolling should be done to achieve excellent finish as well as to remove the entrapped air
  • Prior to the application, during application and after application the substrate temperature should be above 10o C.

Health & Safety:
  • Avoid contact with skin / eyes and avoid swallowing
  • Ensure adequate ventilation and avoid inhalation of vapour
  • Wear suitable protective clothing, gloves and eye protection
  • In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
  • In case of eye contact, wash with plenty of clean water and seek medical advice. 
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Shali Floor SL TC 4 E 4K Pigmented Self Leveling Epoxy Floor Top Coat
  • Shali Floor SL TC 4 E 4K Pigmented Self Leveling Epoxy Floor Top Coat
  • Shali Floor SL TC 4 E 4K Pigmented Self Leveling Epoxy Floor Top Coat
  • Shali Floor SL TC 4 E 4K Pigmented Self Leveling Epoxy Floor Top Coat
  • Shali Floor SL TC 4 E 4K Pigmented Self Leveling Epoxy Floor Top Coat
  • Shali Floor SL TC 4 E 4K Pigmented Self Leveling Epoxy Floor Top Coat
  • Shali Floor SL TC 4 E 4K Pigmented Self Leveling Epoxy Floor Top Coat
  • Shali Floor SL TC 4 E 4K Pigmented Self Leveling Epoxy Floor Top Coat

Shali Floor SL TC 4 E 4K Pigmented Self Leveling Epoxy Floor Top Coat

Product Price: Rs 465 / KgGet Best Price

Product Brochure

Product Details:
BrandShaliFloor
PackingAvailable in 26 kgs composite pack, 1.16 Kg, 4.25 Kg, 5.59 Kg, 15 Kg
StorageStore in a cool dry place, under shed, away from heat
Shelf Life12 Months in original unopened sealed conditions
Mixed DensityApprox. 1.7 grm / cc
Approximate Pot Life 35 Degree C20 Minutes
Approximate Pot Life 25 Degree C60 Minutes
Tensile Strength @ 30 Degree C12 N / mm2, 7 days
Flexural strength, @ 30 Degree C34 N / mm2, 7 days
Shore Hardness70 - 80
Foot Traffic Curing Time @ 30 Degree C24
Vehicular Traffic Curing Time @ 30 Degree C48
Full Cure Curing Time @ 30 Degree C7
Compressive Strength @ 30 Degree C50 N / mm2, 7 days
Adhesion strength> 1N / mm2, 7 days
Theoretical Coverage per 26 Kg8 m2 @ 2 mm
ShaliFloor SL TC 4 E (Formerly known as ShaliDeck SL) is a four component self leveling pigmented epoxy resin based floor top coating, which is laid at a thickness from 0.5 mm to 2 mm. ShaliFloor SL TC 4 E consists of graded aggregates bound in a pigmented epoxy resin. ShaliFloor SL TC 4 E provides monolithic, smooth, non-porous, hygienic, chemical resistant and easy to clean and maintain floor. It is available in a number of colours and has sufficient strength to withstand industrial traffic with nylon / rubber wheels.

ShaliFloor SL TC 4 E is tested by CFTRI as per 21 CFR 175-300 of US FDA Test Method 

Application:
  • Area requiring hygienic monolithic floor like pharmaceutical Industries, operation theatres & corridors in hospitals and nursing homes, pathological laboratories, bottling plants, dairies & breweries, fermentation floors in tea garden and food processing units
  • Nuclear plants, computer and control panel rooms 
  • Industries like electric and electronic Industries, picture tube manufacturing plants, textile mills
  • Automobile workshops and showrooms. 
  • Oil Rigs.

Advantage:
  • Resists chemical, fungal & bacterial growth
  • Abrasion resistant
  • Easy to apply, flowable consistency
  • Excellent bond to concrete and other substrates like Kota stones (seamless, non staining)
  • Provides monolithic surface with good aesthetics.

Surface Preparation:
  • Prepare the surface by mechanical grinding or other suitable method
  • Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder
  • Remove old painting using surface grinder
  • For best bond, concrete surface must be slightly textured
  • Allow it to dry before priming.

Material Preparation:
  • Add Component D (colour paste) of ShaliFloor® SL TC 4 E to the above stirred component A (Resin) and ensure that full colour paste is mixed by washing the container of colour paste with stirred component A. Mix thoroughly with help of drill mixer till homogenous coloured mix is obtained. 
  • To this coloured mixture, add component C (powder) of ShaliFloor® SL TC 4 E slowly and then add component B (Hardener) slowly in the above compound and ensure complete dispersion. Mix for 5-10 minutes till homogenous mix is obtained.

Application of Material:
  • Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry
  • Apply mix of ShaliFloor® SL TC 4 E and spread evenly over recommended area using a notch trowel. The notch of the Trovel should be double the desired thickness of the ShaliFloor® SL TC 4 E top coat
  • Anchor ShaliFloor® SL TC 4 E near walls, around columns / foundations and at edges of trenches / cutters / bays and expansion joints. Use spike roller with long handle on applied ShaliFloor® SL TC 4 E to remove entrapped air. Ensure that the spike roller is not applied too long to leave any permanent indentation on surface. 
  • When applied over steel surfaces, underlayment of ShaliFix RM C is must. Thickness of ShaliFix RM C should be maintained minimum of 5 mm. For application methodology of ShaliFix RM C, refer to TDS of ShaliFix RM C. 
  • Do not apply ShaliFloor® SL TC 4 E over treated expansion joints. Treat expansion joints with ShaliSeal PS.

Limitations:
  • Do not apply ShaliFloor® SL TC 4 E on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %. 
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ShaliFloor PU 4K Medium Duty Polyurethane Self Leveling Flooring System
  • ShaliFloor PU 4K Medium Duty Polyurethane Self Leveling Flooring System
  • ShaliFloor PU 4K Medium Duty Polyurethane Self Leveling Flooring System
  • ShaliFloor PU 4K Medium Duty Polyurethane Self Leveling Flooring System
  • ShaliFloor PU 4K Medium Duty Polyurethane Self Leveling Flooring System

ShaliFloor PU 4K Medium Duty Polyurethane Self Leveling Flooring System

Product Price: Rs 415 / KgGet Best Price

Product Brochure

Product Details:
ColorGrey, Black, Yellow, Red, Green and Ivory
Shelf Life12 Months in original unopened sealed condition
BrandShaliFloor
Compressive Strength (BS 6319:Part 2)> 45 N/mm2
Density1820 Kg / m3
Potlife15 Minute
Abrasion Resistance< 100 mg / 1000 cycles
Theoretical Coverage2 Kg / m2 / 1 mm thickness
Service Temperature 4 mm Degree C15 to 60 Degree C
Service Temperature 6 mm-15 to 80 Degree C
Tensile Strength> 7 N/mm2 (ASTM D-412)
Flexural Strength> 15 N/mm2 (ASTM D-790)
Hardness After 3 Days70 ASTM D-2240
ShaliFloor PU is a medium duty pre-packed four component system self leveling flooring with a smooth matt surface finish having 4 – 6 mm thickness. ShaliFloor PU excellent chemical resistance and provides smooth, even and easy to clean monolithic, seamless surface.

Application:
  • Textile and film plants
  • Food and beverages production
  • Confectionary production
  • Warehousing and storage
  • Electronic component manufacturer & assembly
  • Pharmaceutical production
  • Chemical plants 

Advantages:
  • Fast application and rapid access
  • Hygienic and safe
  • Durable and long life
  • Excellent chemical resistance
  • Provide smooth, even and easy to clean joint less surface

Surface Preparation:
  • Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application
  • A damp proof membrane is essential where rising moisture may cause a delaminating of the ShaliFloor® PU from concrete
  • Concrete and other cementatious substrates must have minimum tensile (pull-off) strength of 1.5 N/mm2 in order to ensure that failure of the substrate does not occur before acceptable bond stress has been reached. Minimum compressive strength should be 25 N/mm2 of the concrete substrate
  • In order to produce the good bond between the substrate and the floor topping the substrate shall be prepared by mechanical means using captive shot blasting machine or Mechanical scarifier
  • After substrate preparation by mechanical means the surface should be inspected to measure surface soundness. Any weak or suspect patches must be removed
  • Substrate must be free from dust & loose particles. Vacuum cleaning should be used to remove dust and loose particles
  • All traces of contaminants, including oils, fats, greases, paint residues, chemicals, algae and laitance, should be removed prior to starting surface preparation
  • Concrete and other cementitious substrate must be visibly dry before application of the floor topping
  • Surface defects exposed during surface preparation viz. shrinkage cracks, blow holes, minor honeycombing, minor damage to joint etc. shall be filled with ShaliFloor® PU
  • Every 4 to 5 m2 along length and bredth and at the termination Grove cutting is essential Grove must be double the size of the thickness of the ShaliFloor® PU.

Material Preparation:
  • Mix Component A (Resin), Component B (Hardener) & Component D (liquid pigment). Mix thoroughly with help of drill mixer till homogenous coloured mix is obtained
  • Gradually add the Component C (Powder) whilst mixing continues; mix until the aggregate is thoroughly dispersed and the mix become uniform, typically 4-5 minutes.  

Application of Material:
  • When the surface quality of a finished floor topping is important for hygiene or aesthetic reasons a prepared concrete substrate should have a scratch coat (2.0 kg / m2 ) of ShaliFloor® PU as a primer. Priming or scratch coat prevents air rising from the substrate (which could result in surface defects) and stops resin being sucked into the substrate concrete so facilitating application and producing a more even surface finish

Storage:
  • Store in a cool dry place under shed away from heat above 5 OC and out of direct sunlight

Packing Available in pre packed system of 26 kg consisting of:

  • Component A (Resin): 2.90 kg
  • Component B (Hardener): 4.24 kg
  • Component C (Powder): 18.21 kg
  • Component D (Pigment): 0.65 kg  
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ShaliFloor TC 2 HBE High Build Epoxy Top Coating

ShaliFloor TC 2 HBE High Build Epoxy Top Coating

Product Price: Rs 810 / KgGet Best Price

Product Brochure

Product Details:
BrandShaliFloor
Pot Life4 hrs @ 30 Deg C
Shelf Life12 months in original unopened sealed condition.
Foot Traffic Time24 hrs
Vehicle Traffic Time72 hrs
Full Cure7 days
Time Between Coats8 - 12 hrs
Tack Free Time4 - 6 hrs
DFT200 microns
Theoretical Coverage300 in two coats gms/m2
PackingAvailable in 4 kg units packed in 16 kg cartons
ShaliFloor TC 2 HBE (Formerly known as ShaliPoxy FC) is high build Epoxy floor coating with high resistance to abrasion and provides dust free floor surface. The cured surface is hard and gives smooth finish. ShaliFloor TC 2 HBE provides joint-less, monolithic, smooth, non-porous, hygienic floor, which is easy to clean and maintain. It has excellent resistance to abrasion. It cures to give a semi gloss finish. ShaliFloor TC 2 HBE is tested by CFTRI as per 21 CFR 175-300 of US FDA Test method.

Application
  • Area requiring hygienic monolithic floor like pharmaceutical Industries, operation theatres & corridors in hospitals and nursing homes, laboratories, bottling plants, dairies & breweries, fermentation floors in tea garden, food processing – fisheries, meat processing, pickles etc.
  • Nuclear plants, computer and control panel rooms
  • Industries mainly Electric and Electronic Industries, picture tube manufacturing plants, and textile mills, portable water and food storage.
  • Automobile workshops
  • Oil Rigs.

Advantages
  • Prevents bacterial growth
  • Easy to clean
  • Provides smooth monolithic surface when used on metallic surface and simultaneously prevents corrosion.

Application Methodology
  • ShaliFloor TC 2 HBE should be applied only if the moisture content of the floor is below 5% when applied over concrete, the surface must be sound, free from dust, laitance and other contaminants.
  • For best bond, concrete surface must be textured by shot blasting / scarifying.
  • Remove oil and grease by washing with liquid detergent followed by acid wash or by burning.
  • Allow the floor to dry before priming.
  • Remove old painting using surface grinder.
  • Well prepared surface should be primed by brush or roller using ShaliPrime LBHB 2E at a rate of 250 grm / m2.
  • Allow the primer to dry for 6 to 8 hrs.
  • Stir the Component A and Component B separately. If settling is observed in the Component A, loosen the settled material with the help of hand stirrer followed by power driven stirrer for quick homogenous mixing. Mix hardener gradually into the base under continuous stirring.
  • After mixing, apply ShaliFloor TC 2 HBE by brush or roller to the required thickness on the dried primer.
  • ShaliFloor TC 2 HBE is a high build coating. It is advisable to apply two coats at right angles to each other. This way the second coat will cover any blemishes of the first coat. Allow first coat to become tack free before the second coat is applied. (Generally second coat is applied after overnight curing of first coat.)

Limitations
  • Do not apply ShaliFloor TC 2 HBE on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
  • Do not apply ShaliFloor TC 2 HBE to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways.
  • Do not apply ShaliFloor TC 2 HBE at temperature < 10 OC or > 45 OC.
  • In common with all epoxy materials some light shade changes may be experienced over the long term when placed in adverse exposure conditions. Any such change in shade is not regarded as being detrimental to performance.

Cleaning & Maintenance
  • Clean all tools immediately after use with xylene. Do not allow material to harden.
  • Service life of a floor will be considerably extended by good housekeeping. Regular cleaning may be carried out using a rotary scrubbing machine with a warm miscible cleaning agent at temperature up to 50 OC.
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ShaliFloor PU SL Self Leveling Flooring System

ShaliFloor PU SL Self Leveling Flooring System

Product Price: Rs 395 / KgGet Best Price

Product Brochure

Product Details:
ColorGrey, Black, Yellow, Red, Green and Ivory
BrandShaliFloor
Compressive Strength> 45 N/mm2
Density1820 kg/m3
Pot Life15 minutes
Abrasion Resistance< 100 mg / 1000 cycles
Theoretical Coverage2 kg / m2 / 1 mm thickness
Service Temperature-20 to 60 deg C at 4 mm, -30 to 80 deg C at 6 mm
Tensile Strength> 7 N/mm2
Flexural Strength> 15 N/mm2
Hardness70 after 3 days
Shelf Life12 months
ShaliFloor SL PU is four components, medium duty, self-leveling flooring system with a smooth matt surface finish having 4 - 6 mm thickness.

ShaliFloor SL PU has excellent chemical resistance and provides smooth, even and easy to clean monolithic, seamless surface.

Applications:
  • Textile and film plants. 
  • Food and beverages production.
  • Confectionary production. 
  • Warehousing and storage. 
  • Electronic component manufacturer & assembly. 
  • Pharmaceutical production. 
  • Chemical plants

Advantages:
  • Fast application and rapid access.
  • Hygienic and safe. 
  • Durable and long life. 
  • Excellent chemical resistance. 
  • Provide smooth, even and easy to clean joint less surface.

Application Methodology:
Surface Preparation:
  • Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application. 
  • A damp proof membrane is essential where rising moisture may cause a delaminating of the ShaliFloor SL PU from concrete.
  • Concrete and other cementitious substrates must have minimum tensile (pull-off) strength of 1.5 N/mm2 in order to ensure that failure of the substrate does not occur before acceptable bond stress has been reached. Minimum compressive strength should be 25 N/mm2 of the concrete substrate. 
  • In order to produce the good bond between the substrate and the floor topping the substrate shall be prepared by mechanical means using captive shot blasting machine or Mechanical scarifier. 
  • After substrate preparation by mechanical means the surface should be inspected to measure surface soundness. Any weak or suspect patches must be removed. 
  • Substrate must be free from dust & loose particles. Vacuum cleaning should be used to remove dust and loose particles. 
  • All traces of contaminants, including oils, fats, greases, paint residues, chemicals, algae and laitance, should be removed prior to starting surface preparation. 
  • Concrete and other cementitious substrate must be visibly dry before application of the floor topping. 
  • Surface defects exposed during surface preparation viz. shrinkage cracks, blow holes, minor honeycombing, minor damage to joint etc. shall be filled with ShaliFloor SL PU. 
  • Every 4 to 5 m2 along length and breadth and at the termination Grove cutting is essential Grove must be double the size of the thickness of the ShaliFloor SL PU
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ShaliFloor SL AS 3PU Self Levelling Antistatic Flooring

ShaliFloor SL AS 3PU Self Levelling Antistatic Flooring

Product Price: Rs 600 / KgGet Best Price

Product Brochure

Product Details:
Packaging SizePrimer: 10 kg (2 component), Base Coat 15 kg (3 Component) and Top Coat 20 kg (3 Component)
Packaging TypeCarton
BrandShaliFloor
FinishSemi-gloss
Surface Dry3 - 4 hrs
Hard DryOvernight
Full Cure7 days
Static Decay Test0.03 sec
Pot Life30 to 40 minutes at 27 deg C
ShaliFloor SL AS 3PU is a three component, polyurethane self-leveling antistatic dissipative flooring system, which is laid at a thickness from 3 mm to 5 mm.

ShaliFloor SL AS 3PU is a multi-layer system comprising of ShaliPrime AS, ShaliFloor SL AS 3 E Base Coat and Top Coat.

A protective aliphatic coat of ShaliFloor 2PU TC of 60-70 micron is suggested for color retention of exposed areas.

ShaliFloor SL AS 3PU provides monolithic, smooth, non-porous, hygienic, chemical resistant and easy to clean and maintain floor. It is available in number of colour and has excellent flexibility / adhesive properties. It provides a static dissipating floor with the use of additional earthing. 

ShaliFloor SL AS 3PU conforms to Standard BS 2050 and ASTM D 257.

Application:
  • The System is recommended wherever there is generation of static current. 
  • Industrial floors requiring hygiene and high abrasion resistance. 
  • Pharmaceutical industries / hospitals / operation theaters. 
  • Electronic assembly areas. 
  • Food / beverages / kitchens.
  • Automobile industry / automobile showrooms.

Advantages:
  • Excellent self-leveling properties. 
  • Very hard impact and abrasion resistant. 
  • Resistance to chemicals, oils and water.
  • Creates jointless, seamless dense surface facilitating cleaning and hygiene. 
  • Resists build up of static electricity.
  • Excellent chemical resistance.
  • Dustproof finish. 
  • Available in wide range of colours.

Application Methodology:
Surface Preparation:
  • Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application. Ensure that new concrete must be 28 days old. 
  • Copper wire or copper strip may be used depending upon the availability and suitability of the site. 
  • Laying of Copper Strip: Remove the butter paper and expose the adhesive of the copper strip. Stick the self-adhesive copper strip on to the clean concrete substrate at a distance of 1 M to each other, lengthwise and breadth wise. At the periphery, near to the walls, stick the self-adhesive copper strip at a distance of 6 inches from the walls. At any one end in the room, copper strip should be extended out for connection of earthing. 

Material Preparation:
  • Mix entire component A (Resin) & C (Filler) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod till homogeneous mix is obtained. Then add entire component B (Hardener) slowly, ensuring complete dispersion. After all of component C has been added, mix for a minimum of 5 to 10 minutes. 
  • After stirring, wait for 5 minutes to ensure escape of entrapped air
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ShaliFloor TC 2 HB SF High Build SF Epoxy Floor Coating

ShaliFloor TC 2 HB SF High Build SF Epoxy Floor Coating

Product Price: Rs 1,095 / KgGet Best Price

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Product Details:
BrandShaliFloor
Compressive Strength30 N/mm2
Pot Life40 @ 30 deg C, Minutes
Water Absorption0.20 @ 27 deg C, 24 hrs,%
Theoretical Coverage2.5 m2 /kg/coat
Tensile Strength10 N / mm2
Adhesion to Concrete1.5 mm2
Flexural Strength15 N / mm2
Foot Traffic Time01 Days
For Full Traffic Time5 - 6 Days
ShaliFloor TC 2 HB SF (Formerly known as ShaliPoxy SLC) is a two component pigmented epoxy floor coating with a thickness of around 300 microns in one coat. ShaliFloor TC 2 HB SF is unique in its simplicity of application resulting in a smooth, non-porous, hygienic, chemically resistant floor coating. It is available in a number of colours and has sufficient strength to withstand industrial traffic with nylon / rubber wheels. ShaliFloor TC 2 HB SF is tested by CFTRI as per 21 CFR 175-300 of US FDA test method.

Areas of Application
ShaliFloor TC 2 HB SF is resistant to fungal & bacterial growth & is ideally suitable for areas requiring hygienic, dust free and wear-resistant surface. It is recommended for the following areas:
  • Chemical / Pharmaceuticals Plant
  • Food processing / bottling plant
  • Electric / Electronics industries
  • Computer room
  • Hospital operation theatre
  • Nuclear plants
  • Laboratories
  • Aerospace industry
  • Airport hangers
  • Dairies & breweries

Advantage
  • Excellent bond to concrete & other substrates like tiles, Kota stones etc. it doesn’t allow growth of bacteria. Hence suitable for potable water tank & food storage areas.
  • Good resistance to chemicals
  • Good resistance to abrasion.
  • Easy to apply

Application Methodology
Surface Preparation
  • Prepare the surface by mechanical grinding or other suitable method.
  • Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
  • Remove old painting using surface grinder.
  • For best bond, concrete surface must be slightly textured.
  • Allow it to dry before priming.
  • Ensure that concrete must be cured at least 28 days and moisture content is below 5%.

Material Preparation
  • Mix ShaliFloor® TC 2 HB SF component A (Resin) & B (Hardener) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component B (Resin) slowly, ensuring complete dispersion.
  • After stirring, wait for the product to settle in order to let entrapped air escape.

Application of Material
  • Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry.
  • Apply ShaliFloor® TC 2 HB SF by brush / roller on primed surface.

Colour range
ShaliFloor® TC 2HB SF is available in selected colours. While every effort is made in production to maintain the consistency of colour, some variation may be expected from batch to batch.

Cleaning & Maintenance
  • Clean all tools immediately after use with Xylene. Do not allow the material to harden.
  • Ensure regular cleaning to prolong life of floor

Health and Safety
  • Use goggles and hand gloves during application.
  • Clean hands with warm soap water after application.

Storage
Keep in a cool and dry place, under shed, away from heat & direct sunlight.
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ShaliFloor 2PU TC Polyurethane UV Resistant Top Coat

ShaliFloor 2PU TC Polyurethane UV Resistant Top Coat

Product Price: Rs 1,135 / KgGet Best Price

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Product Details:
BrandShaliFloor
Packaging Size5 L
Pot Life5 hrs at 30 deg C
Application Temperature10 - 40 deg C
Surface Dry30 minutes
Hard Dry6 hrs
Full Cure7 days
Minimum Recoating Time6 hrs
Maximum Recoating Time48 hrs
Shelf Life12 months
ShaliFloor 2PU TC is two component, liquid aliphatic polyurethane based UV and weather resistant coating. It is ideal protective coating for exposed surfaces as it provides excellent weather resistance and light stability. ShaliFloor 2PU TC films are hard, tough but flexible and display good solvent and gasoline resistance. ShaliFloor 2PU TC is available in various colours.

Application:
  • On shore and off shore industries.
  • Power Plants 
  • Petrochemical and Pharmaceutical complexes 
  • Cement and steel plants, Transportation Industries 
  • Infrastructure projects
  • Chemical plants

Advantages:
  • UV and weather resistance. 
  • Better adhesion and flexibility 
  • Mild Chemical resistance.

Application Methodology:
Surface Preparation:
  • Prepare the surface by mechanical grinding or other suitable method.
  • Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder. 
  • Remove old painting using surface grinder. 
  • For best bond, concrete surface must be slightly textured. 
  • Allow it to dry before priming. 
  • Ensure that concrete must be cured at least 28 days and moisture content is below 5%.

Material Preparation:
  • Mix ShaliFloor 2PU TC component A (Resin) & B (Hardener) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component B (Resin) slowly, ensuring complete dispersion.
  • After stirring, wait for the product to settle in order to let entrapped air escape.

Application of Material:
  • Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry. 
  • Apply ShaliFloor® 2PU TC by brush / roller on primed surface.
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ShaliFloor SL UL 3 EC Self Leveling Underlay

ShaliFloor SL UL 3 EC Self Leveling Underlay

Product Price: Rs 375 / KgGet Best Price

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Product Details:
BrandShaliFloor
Theoretical Coverage4 m2 / 14 kg / 2 mm thick
Foot Traffic TimeAfter 24 hrs
Full Cure TimeAfter 7 Days
ColorNatural Grey
Pot Life40 - 50 Minute, 30 Deg C
Compressive Strength40 - 50 N / mm2
Flexural Strength10 N / mm2
Tensile Strength5 N / mm2
Bond Strength To Concrete3 N / mm2
Minimum Age Of Concrete3 days
Moisture Contentwill be upto 8%
Temperature10 - 30 Deg C
Maximum Gradient5%
PackingAvailable in 14 Kg carton
Shelf Life12 month
ShaliFloor SL UL 3 EC (Formerly known as ShaliCem Floor) is a self levelling epoxy-cement composite underlayment flooring material for use where exceptional strength and toughness is needed and where the flooring has to be laid on damp surface. It is a three component water based epoxy system with selected cementitious components. ShaliFloor SL UL 3 EC has excellent adhesion and provides good abrasion resistance.

Application
  • Paper Mill.
  • Dairies & Breweries.
  • Fertilizers Plants.
  • Petro Chemical industries.
  • Automobile plant.
  • Power house.
  • Bottling plants.

Advantage
  • Ideally suitable where the sub flooring damp or expected to contain moisture.
  • Jointless monolithic flooring.
  • Excellent bond to concrete.
  • Extremely high early strength.
  • Good resistance to chemicals.
  • Easy to apply and can act as underlayment for any epoxy coating or flooring.

Application Methodology
Surface Preparation
  • Prepare the surface by mechanical grinding or other suitable method.
  • Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
  • Remove old painting using surface grinder. 

Material Preparation
  • Mix ShaliFloor SL UL 3 EC component A (Resin) & C (Filler) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component B (Hardener) slowly, ensuring complete dispersion. After all of component C has been added, mix for a minimum of 5 to 10 minutes.
  • After stirring, wait for the product to settle in order to let entrapped air escape.

Application of Material
  • ShaliFloor SL UL 3 EC is self-priming and does not require any primer. However, it is advisable to apply ShaliFloor SL UL 3 EC as primer in case of old surface.
  • Allow it to dry for 6 – 24 hrs.
  • Wet the surface before apply of ShaliFloor SL UL 3 EC. Standing water, if any, should be removed.
  • Spread the mixed material by notch trowel to get a required thickness. Apply the spike rollers to remove the entrapped air bubbles. Ensure that the spike is not applied too long to leave a permanent indentations on the surface.
  • Apply any further coating or topping after 72 hrs.

Health and Safety
  • Use goggles and hand gloves during application.
  • Clean hands with warm soap water after application.

Storage
Keep in a cool and dry place, under shed, away from heat.
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ShaliFloor SL AS 3E Self Leveling Anti-Static Epoxy Coating
  • ShaliFloor SL AS 3E Self Leveling Anti-Static Epoxy Coating
  • ShaliFloor SL AS 3E Self Leveling Anti-Static Epoxy Coating
  • ShaliFloor SL AS 3E Self Leveling Anti-Static Epoxy Coating

ShaliFloor SL AS 3E Self Leveling Anti-Static Epoxy Coating

Product Price: Rs 750 / KgGet Best Price

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Product Details:
BrandShaliFloor
PackingAvailable in Putty 20 kg, Primer 10 kg, Base Coat 15 kg, Top Coat 20 kg, 4.25 Kg, 5.59 Kg
StorageStore in a cool dry place, under shed, away from heat
Shelf Life12 Months in original unopened sealed condition
Theoretical Coverage Shali Screed SL AS Putty100 grm/rm
Theoretical Coverage ShaliPrime AS250 grm/m2
Theoretical Coverage ShaliScreed SL AS Base Cote1.4 kg/m2
Theoretical Coverage ShaliScreed SL AS Top Coat3.5 kg/m2
Pot Life For Base Coat30 Minutes
Pot Life For Top Coat40 Minutes
Surface ResistivityN x 106 to N x109 Ohms (Where N = 1, 2, 3.)
Static Decay Test0.03 sec
Curing Time Foot traffic24 Hours
Curing Time Full Cure7 Days
ShaliFloor® SL AS 3 E (Formerly known as ShaliScreed SL AS) is a multi-layer system comprising of ShaliPrime® AS, ShaliFloor® SL AS 3 E – both Base Coat and Top Coat. The Total system gives a thickness of 3 – 5 mm with anti-static properties.

Application:
  • Hospital and Operation theatre
  • Electronic assembly area
  • Central panel room in processing plant. 
  • Measurement tests and control area

Advantages:
  • Resists build up of static electricity
  • Resists chemicals
  • Seamless, monolithic, joint-less, and dense surface, which is easy to clean as well as hygienic

Application Methodology:
  • All Substrates should be dry (max. 5% moisture content), clean, sound and free of laitance
  • Use of surface grinders/ scarifiers / shot blasting is recommended in case of old floors
  • Copper wire or copper strip may be used depending upon the availability and suitability of the site 
  • Groove cutting and laying of copper wire: Cut the groove in the size of 5 mm width and 10 mm depth at a distance of 1 mtr x 1 mtr lengthwise and breadth wise. At the periphery, near the wall, a distance of 6 inches should be maintained for cutting the groove. At any one end, the groove to be extended to facilitate the earthing connection. Then insert the copper wire into the groove and fill the groove with ShaliFloor® SL AS 3 E Putty. And allow the putty to dry. After drying, grind the excessive dried putty with grinder as to level the surface
  • Clean the surface well and ensure that the surface is free from dust prior to application of ShaliPrime AS. 
  • Laying of copper strip: Remove the butter paper and expose the adhesive of the copper strip. Stick the self adhesive copper strip on to the clean concrete substrate at a distance of 1 mtr to each other, lengthwise and breadth wise. At the periphery, near to the walls, stick the self adhesive copper strip at a distance of 6 inches from the walls. At any one end in the room, copper strip should be extended out for connection of earthing
  • Priming: Use ShaliPrime AS for priming. It is imperative that the contents of the two components are thoroughly premixed prior to mixing together. Mix slowly using a slow speed drill and paddle for at least 4 minutes, scrape down the sides to ensure complete mixing.
  • Base Coat: A Three component self levelling system which is natural black in color. Base coat should be applied after drying of the ShaliPrime AS (after 6 - 8 hrs from application of primer). 
  • Topcoat: Top Coat is a three component self levelling system. It is available in range of colors. (Technical department to be contacted for color availability). Top coat to be applied after drying of base coat. A gap of at least 12 hrs should be maintained for application of topcoat. Roughening the surface of dried base coat by using emery paper is recommended for better bonding of the topcoat with the base coat. Before application of top coat the surface should be cleaned and ensure that the surface is free from dust particles. 
  • Mixing and application methodology for top coat and base coat remains common as equal to a normal Self leveling system.

Limitations:
  • Do not apply ShaliFloor® SL AS 3 E on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
  • Do not apply ShaliFloor® SL AS 3 E to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways. 
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ShaliFloor SL UL 3 ES Self Leveling Underlay

ShaliFloor SL UL 3 ES Self Leveling Underlay

Product Price: Rs 360 / KgGet Best Price

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Product Details:
BrandShaliFloor
Theoretical Coverage10 m2 @ 2 mm per 37 kg
Approximate Pot Life20 Minutes (35 Deg), 45 Minutes (20 Deg)
Mixed DensityApprox 1.8 grm / cc
Flexural Strength21 @ 30 Deg C, N / mm2, 7 days
Adhesion Strength> .5 N / mm2, 7 days
Foot Traffic Time24 hrs @ 30 Deg C
Vehicular Traffic Time48 hrs @ 30 Deg C
Full Cure Days7
Shore Hardness70 - 80
Compressive Strength56 @ 30 Deg C, N / mm2, 7 days
PackingAvailable in 26 kg pack consisting of Component A 4.32 Kg, Component B 3.09 Kg, Component C 18.59 Kg
Shelf Life12 months in original unopened sealed conditions
ShaliFloor SL UL 3 ES (Formerly known as ShaliScreed SL UL) is pre-weighed self-leveling epoxy underlay screed floor coating system. It is three component epoxy system with selected aggregates and epoxy resins. ShaliFloor SL UL 3 ES provides a hard, semi-smooth, impervious and easy to clean surface. ShaliFloor SL UL 3 ES has excellent adhesion and provides good abrasion resistance on floors. It can be coated with any epoxy coatings, self–leveling system or Polyurethane coatings. It is most economical method of floor system prior to applying epoxy screed toppings or coatings.

Application
  • Leveling floor prior to application of epoxy screed, epoxy topping and coating.
  • May be used over various substrates like cement, Kota stone, marble etc. particularly in Laboratories, Assembly Units, Pharmaceuticals, Automobile and other manufacturing units.

Advantages
  • Cost effective, hygienic, easy to clean and economical.
  • Good chemical resistance to wide range of chemicals.
  • Quick and easy to apply.
  • Seamless and durable.
  • High strength.

Application Methodology
Surface Preparation
  • Prepare the surface by mechanical grinding or other suitable method.
  • Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
  • Remove old painting using surface grinder.
  • For best bond, concrete surface must be slightly textured.
  • Allow it to dry before priming.

Material Preparation
  • Mix ShaliFloor SL US 3 ES component A (Resin) & C (Filler) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component B (Hardener) slowly, ensuring complete dispersion.
  • After stirring, wait for the product to settle in order to let entrapped air escape.

Application of Material
  • Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry.
  • Lay ShaliFloor SL UL 3 ES after mixing is over. Spread mix evenly over recommended area using a steel trowel with notches.
  • Anchor ShaliFloor SL UL 3 ES near walls, around columns / foundations and at edges of trenches / cutters / bays and expansion joints.
  • Use spike roller with long handle on applied ShaliFloor SL UL 3 ES to remove entrapped air. Ensure that the spike roller is not applied too long to leave any permanent indentation on surface.

Limitations
  • Do not apply ShaliFloor® SL UL 3 ES on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
  • Do not apply ShaliFloor® SL UL 3 ES to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways.
  • Do not install ShaliFloor® SLUL 3 ES at temperature < 10 OC or > 45 OC.
  • Do not apply ShaliFloor® SLUL 3 ES over treated expansion joints. Treat expansion joints with ShaliSeal PS.
  • In common with all epoxy material, some light shed may fade in the long term, when place in adverse exposed condition. Such changes, if any, are normal and have no effect of performance of ShaliFloor® SL UL 3 ES.

Cleaning & Maintenance
  • Clean all tools immediately after use with xylene. Do not allow material to harden.
  • Service life of a floor will be considerably extended by good housekeeping. Regular cleaning may be carried out using a rotary scrubbing machine with a warm miscible cleaning agent at temperature up to 50 OC.
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ShaliFloor TC 2 ARE Acid Resistant Epoxy Floor Coating

ShaliFloor TC 2 ARE Acid Resistant Epoxy Floor Coating

Product Price: Rs 1,085 / KgGet Best Price

Product Brochure

Product Details:
BrandShaliFloor
ColorLight Grey, Dark Grey
FinishSemi gloss
Surface Dry Time3 - 4 hrs @ 30 Deg C
Foot Traffic Time24 hrs
Vehicle Traffic Time72 hrs
Full Cure Time7 Days
DFT250 - 275 microns
Pot Life30 - 45 minutes @ 30 Deg C
Theoretical Coverage350 - 400 g / m2 in 2 coats
PackagingAvailable in 4 kg unit consisting of Component A & B
Shelf Life6 months in original unopened sealed condition
ShaliFloor TC 2 ARE (Formerly known as ShaliPoxy AR) is a two component, room temperature cured, 100% solid epoxy system designed to protect surface against severe chemical attack.

Application
  • Protects concrete surfaces from chemical attack.
  • Used around chemical storage tanks and pumps to protect floors.
  • Can be applied over metal surfaces subjected to acids and bases.

Advantages
  • Easy to apply with a brush or roller.
  • Excellent adhesion to concrete surfaces.
  • Resists various acids (See list above).
  • Protects concrete surfaces from chemical attack.
  • Provides monolithic surface with good aesthetics.

Application Methodology
  • Concrete Surface: The moisture content of the concrete substrate should be below 5%. Concrete surface must be even, and free of potholes. All oil, dirt, debris, paint and unsound concrete must be removed. Any repair works required should be carried out before coating. Clean the surface with solvent prior to coating.
  • New Steel: Clean the surface with Shot Blasting to a minimum surface profile not exceeding 65 microns
  • Old Steel: If blasting is not practical use mechanical tools along with Manual chipping and wire brushing to remove loose rust. Excessive burnishing of steel is to be avoided. Remove the dust from the surface thoroughly. Remove grease, oil and other contaminants preferably by using STP thinner.
  • For Steel Surfaces anticorrosive primers to be applied. On concrete surfaces ShaliPrime LB HB 2E to be applied.
  • Stir the Component A and Component B separately. If settling is observed in the Component A, loosen the settled material with the help of hand stirrer followed by power driven stirrer for quick homogenous mixing. Mix hardener gradually into the base under continuous stirring.
  • After proper mixing of Comp A and Comp B, mixed material can be applied by brush or roller on the prepared surface. As the coating is very thick in consistency, it is always preferred to use stiff bristle brush.

Limitations
  • Do not apply ShaliFloor TC 2 ARE on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
  • Do not apply ShaliFloor TC 2 ARE to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways.
  • Do not install ShaliFloor TC 2 ARE at temperature < 10 OC or > 45 OC.
  • There may be changes in shades of ShaliFloor TC 2 ARE if exposed.

Cleaning & Maintenance
  • Clean all tools immediately after use with xylene. Do not allow material to harden.
  • Service life of a floor will be considerably extended by good housekeeping. Regular cleaning may be carried out using a rotary scrubbing machine with a warm miscible cleaning agent at temperature up to 50 OC.

Health & Safety
  • The product should not come in contact with the skin and eyes, or be swallowed.
  • Ensure adequate ventilation and avoid inhalation of vapours.
  • Wear suitable protective clothing, gloves and eye protection.
  • In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area.
  • In case of contact with eyes, rinse immediately with plenty of clean water and seek medical advice.
  • If swallowed seek medical attention immediately - do not induce vomiting

Storage
Store in a cool dry place, under shed, away from heat.
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ShaliFloor 3 ES Abrasion Resistant Epoxy Floor Coating

ShaliFloor 3 ES Abrasion Resistant Epoxy Floor Coating

Product Price: Rs 205 / KgGet Best Price

Product Brochure

Product Details:
BrandShaliFloor
Packaging Size20 kg
Shelf Life12 months
Tensile Strength8.5 N/mm2
Compressive Strength60 N/mm2
Flexural Strength25 N/mm2
Foot Trafficable24 hrs
Full Cure7 days
Pot Life40 - 50 minutes at 30 deg C
Bond Strength To Concrete3 N/mm
Theoretical Coverage1.8 m2 , 5 mm thickness / 20 kg
Vehicle Traffic48 hrs
ShaliFloor 3 ES (Formerly known as ShaliScreed / ShaliScreed 2000) is three component solvent free abrasion resistant flooring laid by trowel. ShaliFloor 3 ES is extremely tough, durable, slip resistant and is ideally suited for areas subjected to high impact, high abrasion, forklift movement and areas exposed to chemicals and oil spillage. ShaliFloor 3 ES provides excellent bond to concrete surfaces and can be incorporated in the design of new floors or as an overlay to existing floors to protect it against impact and corrosive effect to chemicals.

Applications:
  • Production line areas like processing plants, storage areas, loading bays, etc.
  • Fertilizers and petrochemical plants.
  • Bottling plant, Power houses, Pharmaceutical Industries, Paper mills / Textile Mills, Diaries & breweries, Automobile plant. 
  • Effluent treatment plant lining. Can be used as coving material. 
  • Used as coving material on the wall and floor joints.

Advantages:
  • Resists abrasion / chemicals, including acids and alkalies. 
  • Excellent bond to concrete. Extremely durable. 
  • Resists impact load. 
  • Provides good gripping surface to both vehicular and pedestrian traffic.

Application Methodology:
Surface Preparation:
  • Prepare the surface by mechanical grinding or other suitable method. 
  • Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder. 
  • Remove old painting using surface grinder. 
  • For best bond, concrete surface must be slightly textured. 
  • Allow it to dry before priming.

Material Preparation:
  • Mix ShaliFloor 3ES component A (Resin) & B (Hardener) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component C (Filler) slowly, ensuring complete dispersion. After all of component C has been added, mix for a minimum of 5 to 10 minutes.
  • After stirring, wait for the product to settle in order to let entrapped air escape.

Application of Material:
  • Prime with ShaliPrime 2E in case of concrete and ShaliPrime Zn R in case of metal surface. 
  • Apply mixed ShaliFloor 3ES on primed surface immediately. 
  • Pour the mixed material on the floor and spread it over the calculated area using steel trowel. 
  • Compact the material by tamping with a wooden float. 
  • Finish off by trowelling with steel trowel to a smooth finish. 
  • Anchor the screed mortar near floor to wall joints, around columns & foundations & at edges of trenches, gutters, bays & expansion joints. 
  • To ensure uniform thickness, the mixed materials should be spread out between temporary screeding bars used as shuttering. After application is completed, bars can be removed, cleaned and reused.
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ShaliFloor SL T 3 ES Floor Coating

ShaliFloor SL T 3 ES Floor Coating

Product Price: Rs 695 / KgGet Best Price

Product Brochure

Product Details:
BrandShaliFloor
Packaging Size14 kg carton
Shelf Life12 months
Tensile Strength8 N/mm2
Compressive Strength60 - 70 N/mm2
Flexural Strength25 N/mm2
Full Cure7 hrs
Pot Life40 - 50 minutes 30 Deg C
Bonding Strength3 N/mm2
Foot Traffic Time24 hrs
Vehicle Traffic Time72 hrs
Theoretical Coverage2 m2 4 mm thick per 14 Kg
ShaliFloor SL T 3 ES (Formerly known as ShaliScreed SL T) is self levelling three component transparent screed epoxy flooring with graded multi-colored aggregates for use where higher strength and toughness is needed apart from the leveled surface. ShaliFloor SL T 3 ES has excellent adhesion and provides good abrasion resistance on floors with heavy duty traffic. ShaliFloor SL T 3  ES is applied in thickness from 3 mm to 5 mm.

Application
  • Power houses.
  • Bottling plants.
  • Pharmaceutical Industries / Hospitals.
  • Electronic Industries.
  • Call centers.
  • Biological laboratories.
  • Oil rigs.

Advantages
  • Quick and easy to lay.
  • Seamless and durable.
  • High strength.

Application Methodology
Surface Preparation
  • Prepare the surface by mechanical grinding or other suitable method.
  • Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air. Remove old painting using surface grinder.
  • Remove old painting using surface grinder.
  • For best bond, concrete surface must be slightly textured.
  • Allow it to dry before priming.

Material Preparation
  • Mix ShaliFloor SL T 3 ES component A (Resin) & B (Hardener) thoroughly by using speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 1000 rpm till homogeneous mix is obtained. Then add component C (Filler) slowly, ensuring complete dispersion. After all of component C has been added, mix for a minimum of 5 to 10 minutes.
  • After stirring, wait for the product to settle in order to let entrapped air escape.

Application of Material
  • Prime concrete surface with ShaliPrime 2E and allow it to dry for 6 – 8 hrs till it is touch dry.
  • Lay ShaliFloor® SL T 3 ES after mixing is over. Spread mix evenly over recommended area using a steel trowel with notches.
  • Anchor ShaliFloor® SL T 3 ES near walls, around columns / foundations and at edges of trenches / cutters / bays and expansion joints.
  • Use spike roller with long handle on applied ShaliFloor® SL T 3 ES to remove entrapped air. Ensure that the spike roller is not applied too long to leave any permanent indentation on surface.
  • When applied over steel surfaces, underlayment of ShaliFix RM C is must. Thickness of ShaliFix RM C should be maintained minimum of 5 mm. For application methodology of ShaliFix RM C, refer to TDS of ShaliFix RM C.
  • Compact the material by tamping with a wooden float. Finish off by trowelling with steel trowel to a smooth finish.

Limitations
  • Do not apply ShaliFloor® SL T 3 ES on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.
  • Do not apply ShaliFloor® SL T 3 ES to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways.
  • Do not install ShaliFloor® SL T 3 ES at temperature < 10 OC or > 45 OC.
  • In common with all epoxy material some light shed may fake in the long term, when place in adverse exposed condition. Such changes, if any, are normal and have no effect of performance of ShaliFloor® SL T 3 ES.

Cleaning & Maintenance
  • Clean all tools immediately after use with xylene. Do not allow material to harden.
  • Service life of a floor will be considerably extended by good housekeeping. Regular cleaning may be carried out using a rotary scrubbing machine with a warm miscible cleaning agent at temperature up to 50 OC.

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