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Floor Hardener

Our product range includes a wide range of shalifloor m dh non oxidizing metallic floor hardener and shalifloor nm non metallic floor hardener.
ShaliFloor M DH Non Oxidizing Metallic Floor Hardener

ShaliFloor M DH Non Oxidizing Metallic Floor Hardener

Product Price: Rs 50 / KgGet Best Price

Product Brochure

Product Details:
BrandShaliFloor
Packaging TypeBag
Shelf Life12 Months in original unopened sealed condition
StorageStore in a cool dry place, under shed, away from heat
Packing Size30 Kg
Abrasion ResistanceTreated concrete will give 400 - 500 % better abrasion resistance then control concrete
Normal Traffic Theoretical Coverage3 - 5 Kg/M2
Heavy Traffic Theoretical Coverage6 - 12 Kg/M2
Minimum Relative Air Humidity30%
Maximum Relative Air Humidity98%
Substrate Temperature5 - 40 Degree C
Ambient Air Temperature5 - 40 Degree C
Density2500 kg / m3
Layer Thickness2.5 to 3.0 mm
Physical AppearanceCementitious grey powder
Compressive Strength 28 Days69 Mpa
ShaliFloor® M DH (formerly known as Shalimar Diamond Hard) is a single component, preblended, metallic floor hardener consisting of cleaned, graded, non-oxidizing metallic aggregates, pigments and admixtures.

ShaliFloor® M DH provides a dense and tough surface capable of withstanding abrasion and impact loading, making it suitable for industrial and other heavy duty floors.

ShaliFloor® M DH has been specially formulated with non-rusting aggregate for increased abrasion resistance in areas subject to frequent moisture or water exposure. 

Application:
  • Industrial Floors / Warehouses / Machine Shops
  • Processing Plants like fertilizer / Petrochemical units
  • Vehicle maintenance floors
  • Loading Docks
  • Main, High Traffic Aisle ways / Gangways
  • Breweries & Bottling plants
  • Joint shoulders reinforcement.

Advantages:
  • Maintenance free, dust proof. Only regular sweeping is required
  • Excellent wear / impact resistance
  • Non-staining, non-corroding
  • Cost effective, long life floor
  • Available in range of colours
  • Dense surface resists penetration of oil, grease etc.

Surface Requirement:
  • Ensure that base concrete has minimum cement level of 300 kg of cement per cubic meter of concrete and a slump @ 50 – 75 mm 
  • Ensure that compressive strength of concrete is 25 Mpa minimal
  • Ensure that the thickness of surface is 15 cm minimum
  • Air entrant concrete is not suitable for dry shake hardener application
  • Use float or darby to level surface. To remove excess / bleeding water, drag surface with a burlap or sack
  • After the concrete has stiffened somewhat, open the surface by floating with hand wood or power float
  • Ensure construction joints, expansion joints and floor joints are saw-cut only after 24 hours. When the slab has hardened, fill the joint with ShaliSeal PS.

Application of Material:
  • Remove bleed water of concrete before application of ShaliFloor® M DH
  • Broadcast ShaliFloor® M DH as per the doses uniformly over the SSD conditioned surface
  • For higher doses of application of ShaliFloor® M DH, two stage application is to be followed dividing the desired quantity in the ratio of 50 : 50. Allow the first shake to remain unworked on the surface, until it has absorbed moisture and is of uniform in colour
  • Second Stage : Immediately after first broadcast of ShaliFloor® M DH, apply second broadcast at right angles to the first one, making application to the edges first
  • Use a low rpm mechanical trowel, held perfectly flat for compaction. If parts of the surface come loose or if the laitance rises, please allow concrete to harden till a thump pressed hard on to the surface leaves a print of about 3 – 5 mm depth
  • Never add water to the surface for ease of troweling
  • Smoothing is to be done as the initial set is achieved with the same trowel machine running a low speed quipped with metal smoothening blades set at minimum angle
  • If required, any final smoothing should be performed later with the machine running at higher speed
  • ShaliFloor® M DH can be used in conjunction with vacuum dewatered concrete at maximum of 5 kg / m2 spread rate
  • Cure the broadcasted ShaliFloor® M DH floor with ShaliCure PA
  • Alternatively use water ponding method or polyethene sheeting. 

Limitation:
  • The use of supplementary cementitious materials are not recommended for use with a dry shake hardener.
  • Proper curing and sealing is required.
  • Do not apply ShaliFloor® M DH during strong wind or extreme dry weather
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ShaliFloor NM Non Metallic Floor Hardener

ShaliFloor NM Non Metallic Floor Hardener

Product Price: Rs 40 / KgGet Best Price

Product Brochure

Product Details:
BrandShaliFloor
Shelf Life12 Months in original unopened sealed conditions
StorageStore in cool dry place, under the shed, away from heat
Physical AppearanceCementitious Powder
Abrasion ResistanceTreated concrete will give 150 - 225 % better abrasion resistance then control concrete
Foot Traffic Curing Time1 - 2 Days
Light Vehicle Traffic Curing Time8 - 10
Full Cure Curing Time28
Theoretical Coverage Light Traffic3.0 - 3.5 Kg/ m2
Theoretical Coverage Medium Traffic4.0 - 5.0 Kg/ m2
Theoretical Coverage Heavy Traffic6.5 - 7.0 Kg/ m2
Resistant to Rusting (150 hrs Salt Spray)Non-rusting
Bulk Density1.6 Kg / L
Compressive Strength 28 Days60 - 70 N/mm2
PackingAvailable in 30 kg moisture resistant bags.
ShaliFloor® NM is one part, pre-blended, mixture of finely graded non-metallic aggregates, additives, cement and pigments.

ShaliFloor® NM is a concrete floor hardener recommended for both interior and exterior use, and has non-rusting characteristic.

ShaliFloor® NM is added to floor surface to improve its abrasion resistance and inhibit dust formation.

Application Topping of monolithic floor subject heavy-duty use like in:
  • Warehouses
  • Quays
  • Service station.
  • Garages
  • Workshops
  • Factory floors 

Advantages:
  • High resistance to abrasion
  • Reduced surface dust.
  • Improved impact / wear resistance.
  • Improve resistance to oil / greases.
  • When sprinkled and trowelled into fresh wet concrete floors, it forms a coloured, wear resistant smooth hardened surface
  • Easy to clean. Non-rusting.

Surface Preparation:
  • Ensure that base concrete has minimum cement level of 300 kg of cement per cubic meter of concrete and a slump @ 50 – 75 mm
  • Ensure that compressive strength of concrete is 25 MPa minimal
  • Ensure that the thickness of surface is 15 cm minimum. 
  • Air entrant concrete is not suitable for dry shake hardener application
  • Use float to level surface. To remove excess / bleeding water, drag surface with a burlap or sack
  • After the concrete has stiffened somewhat, open the surface by floating with hand wood or power float
  • Ensure construction joints, expansion joints and floor joints are saw-cut only after 24 hours. When the slab has hardened, fill the joint with ShaliSeal PS. 

Application of Material:
  • Remove bleed water of concrete before application of ShaliFloor® NM
  • Broadcast ShaliFloor® NM as per the doses uniformly over the SSD conditioned surface
  • For higher doses of application of ShaliFloor® NM, two stage application is to be followed dividing the desired quantity in the ratio of 50 : 50. Allow the first shake to remain unworked on the surface, until it has absorbed moisture and is of uniform in colour
  • Second Stage : Immediately after first broadcast of ShaliFloor® NM, apply second broadcast at right angles to the first one, making application to the edges first
  • Use a low rpm mechanical trowel, held perfectly flat for compaction. If parts of the surface come loose or if the laitance rises, please allow concrete to harden till a thump pressed hard on to the surface leaves a print of about 3 – 5 mm depth
  • Never add water to the surface for ease of trowelling.
  • Smoothing is to be done as the initial set is achieved with the same trowel machine running a low speed quipped with metal smoothening blades set at minimum angle.
  • If required, any final smoothing should be performed later with the machine running at higher speed
  • ShaliFloor® NM can be used in conjunction with vacuum dewatered concrete at maximum of 5 kg / m2 spread rate. 
  • Cure the broadcasted ShaliFloor® NM floor with ShaliCure PA
  • Alternatively use water ponding method or polyethene sheeting.

Cleaning & Maintenance:
  • Tools and mixer may be cleaned with water before ShaliFloor NM has hardened; otherwise, mechanical cleaning will be required.

Health & Safety:
  • Avoid contact with skin / eyes and avoid swallowing
  • Ensure adequate ventilation and avoid inhalation of vapour
  • Wear suitable protective clothing, gloves and eye protection
  • In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
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