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Floor Hardener
Our product range includes a wide range of shalifloor nm non metallic floor hardener and shalifloor m dh non oxidizing metallic floor hardener.
ShaliFloor NM Non Metallic Floor Hardener
Product Price: Rs 40 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliFloor |
| Shelf Life | 12 Months in original unopened sealed conditions |
| Storage | Store in cool dry place, under the shed, away from heat |
| Physical Appearance | Cementitious Powder |
| Abrasion Resistance | Treated concrete will give 150 - 225 % better abrasion resistance then control concrete |
| Foot Traffic Curing Time | 1 - 2 Days |
| Light Vehicle Traffic Curing Time | 8 - 10 |
| Full Cure Curing Time | 28 |
| Theoretical Coverage Light Traffic | 3.0 - 3.5 Kg/ m2 |
| Theoretical Coverage Medium Traffic | 4.0 - 5.0 Kg/ m2 |
| Theoretical Coverage Heavy Traffic | 6.5 - 7.0 Kg/ m2 |
| Resistant to Rusting (150 hrs Salt Spray) | Non-rusting |
| Bulk Density | 1.6 Kg / L |
| Compressive Strength 28 Days | 60 - 70 N/mm2 |
| Packing | Available in 30 kg moisture resistant bags. |
ShaliFloor® NM is a concrete floor hardener recommended for both interior and exterior use, and has non-rusting characteristic.
ShaliFloor® NM is added to floor surface to improve its abrasion resistance and inhibit dust formation.
Application Topping of monolithic floor subject heavy-duty use like in:
- Warehouses
- Quays
- Service station.
- Garages
- Workshops
- Factory floors
Advantages:
- High resistance to abrasion
- Reduced surface dust.
- Improved impact / wear resistance.
- Improve resistance to oil / greases.
- When sprinkled and trowelled into fresh wet concrete floors, it forms a coloured, wear resistant smooth hardened surface
- Easy to clean. Non-rusting.
Surface Preparation:
- Ensure that base concrete has minimum cement level of 300 kg of cement per cubic meter of concrete and a slump @ 50 – 75 mm
- Ensure that compressive strength of concrete is 25 MPa minimal
- Ensure that the thickness of surface is 15 cm minimum.
- Air entrant concrete is not suitable for dry shake hardener application
- Use float to level surface. To remove excess / bleeding water, drag surface with a burlap or sack
- After the concrete has stiffened somewhat, open the surface by floating with hand wood or power float
- Ensure construction joints, expansion joints and floor joints are saw-cut only after 24 hours. When the slab has hardened, fill the joint with ShaliSeal PS.
Application of Material:
- Remove bleed water of concrete before application of ShaliFloor® NM
- Broadcast ShaliFloor® NM as per the doses uniformly over the SSD conditioned surface
- For higher doses of application of ShaliFloor® NM, two stage application is to be followed dividing the desired quantity in the ratio of 50 : 50. Allow the first shake to remain unworked on the surface, until it has absorbed moisture and is of uniform in colour
- Second Stage : Immediately after first broadcast of ShaliFloor® NM, apply second broadcast at right angles to the first one, making application to the edges first
- Use a low rpm mechanical trowel, held perfectly flat for compaction. If parts of the surface come loose or if the laitance rises, please allow concrete to harden till a thump pressed hard on to the surface leaves a print of about 3 – 5 mm depth
- Never add water to the surface for ease of trowelling.
- Smoothing is to be done as the initial set is achieved with the same trowel machine running a low speed quipped with metal smoothening blades set at minimum angle.
- If required, any final smoothing should be performed later with the machine running at higher speed
- ShaliFloor® NM can be used in conjunction with vacuum dewatered concrete at maximum of 5 kg / m2 spread rate.
- Cure the broadcasted ShaliFloor® NM floor with ShaliCure PA
- Alternatively use water ponding method or polyethene sheeting.
Cleaning & Maintenance:
- Tools and mixer may be cleaned with water before ShaliFloor NM has hardened; otherwise, mechanical cleaning will be required.
Health & Safety:
- Avoid contact with skin / eyes and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapour
- Wear suitable protective clothing, gloves and eye protection
- In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
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ShaliFloor M DH Non Oxidizing Metallic Floor Hardener
Product Price: Rs 50 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliFloor |
| Packaging Type | Bag |
| Shelf Life | 12 Months in original unopened sealed condition |
| Storage | Store in a cool dry place, under shed, away from heat |
| Packing Size | 30 Kg |
| Abrasion Resistance | Treated concrete will give 400 - 500 % better abrasion resistance then control concrete |
| Normal Traffic Theoretical Coverage | 3 - 5 Kg/M2 |
| Heavy Traffic Theoretical Coverage | 6 - 12 Kg/M2 |
| Minimum Relative Air Humidity | 30% |
| Maximum Relative Air Humidity | 98% |
| Substrate Temperature | 5 - 40 Degree C |
| Ambient Air Temperature | 5 - 40 Degree C |
| Density | 2500 kg / m3 |
| Layer Thickness | 2.5 to 3.0 mm |
| Physical Appearance | Cementitious grey powder |
| Compressive Strength 28 Days | 69 Mpa |
ShaliFloor® M DH provides a dense and tough surface capable of withstanding abrasion and impact loading, making it suitable for industrial and other heavy duty floors.
ShaliFloor® M DH has been specially formulated with non-rusting aggregate for increased abrasion resistance in areas subject to frequent moisture or water exposure.
Application:
- Industrial Floors / Warehouses / Machine Shops
- Processing Plants like fertilizer / Petrochemical units
- Vehicle maintenance floors
- Loading Docks
- Main, High Traffic Aisle ways / Gangways
- Breweries & Bottling plants
- Joint shoulders reinforcement.
Advantages:
- Maintenance free, dust proof. Only regular sweeping is required
- Excellent wear / impact resistance
- Non-staining, non-corroding
- Cost effective, long life floor
- Available in range of colours
- Dense surface resists penetration of oil, grease etc.
Surface Requirement:
- Ensure that base concrete has minimum cement level of 300 kg of cement per cubic meter of concrete and a slump @ 50 – 75 mm
- Ensure that compressive strength of concrete is 25 Mpa minimal
- Ensure that the thickness of surface is 15 cm minimum
- Air entrant concrete is not suitable for dry shake hardener application
- Use float or darby to level surface. To remove excess / bleeding water, drag surface with a burlap or sack
- After the concrete has stiffened somewhat, open the surface by floating with hand wood or power float
- Ensure construction joints, expansion joints and floor joints are saw-cut only after 24 hours. When the slab has hardened, fill the joint with ShaliSeal PS.
Application of Material:
- Remove bleed water of concrete before application of ShaliFloor® M DH
- Broadcast ShaliFloor® M DH as per the doses uniformly over the SSD conditioned surface
- For higher doses of application of ShaliFloor® M DH, two stage application is to be followed dividing the desired quantity in the ratio of 50 : 50. Allow the first shake to remain unworked on the surface, until it has absorbed moisture and is of uniform in colour
- Second Stage : Immediately after first broadcast of ShaliFloor® M DH, apply second broadcast at right angles to the first one, making application to the edges first
- Use a low rpm mechanical trowel, held perfectly flat for compaction. If parts of the surface come loose or if the laitance rises, please allow concrete to harden till a thump pressed hard on to the surface leaves a print of about 3 – 5 mm depth
- Never add water to the surface for ease of troweling
- Smoothing is to be done as the initial set is achieved with the same trowel machine running a low speed quipped with metal smoothening blades set at minimum angle
- If required, any final smoothing should be performed later with the machine running at higher speed
- ShaliFloor® M DH can be used in conjunction with vacuum dewatered concrete at maximum of 5 kg / m2 spread rate
- Cure the broadcasted ShaliFloor® M DH floor with ShaliCure PA
- Alternatively use water ponding method or polyethene sheeting.
Limitation:
- The use of supplementary cementitious materials are not recommended for use with a dry shake hardener.
- Proper curing and sealing is required.
- Do not apply ShaliFloor® M DH during strong wind or extreme dry weather
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