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Grouting Compound
Offering you a complete choice of products which include shaligrout ip single component injection grout, shalitile grout tile joint filler, shalitile grout k tile joint filler and shaligrout 73 non shrink high flow grout.
ShaliGrout IP Single Component Injection Grout
Product Price: Rs 120 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliGrout |
| Compressive Strength | Increases due to reduced water cement ratio |
| Shelf Life | 12 months in original unopened sealed condition |
| Packing | 1 kg x 12 Nos |
| Storage | Store in a cool dry place under shed away from heat |
| Expansion | Upto 4% |
| Expansion Time | 15 minutes to 2 hours |
Application:
- Bed grouting.
- Pre-stressed cable duct grouting.
- Non-shrink infilling & joints at RCC hume pipes.
- Tunnel linings.
- Water Tank pressure grouting.
- Flat as well as slopping roof.
- Stationery machine foundation grouting.
Advantages:
- Gaseous expansion to compensate plastic shrinkage of cement
- Reduced w/c ratio to ensurelow permeability and increased cohesion.
- Hydrophobic additives give better water tight structure.
- Free from chloride
- Does not attack reinforcement or prestress cables.
Health & Safety:
- Use mask, nose cover and hand gloves during application
- Clean hands with soap water after application
- Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately with plenty of clean water, then cleanse with soap and lukewarm water and seek medical advice. Do not use solvent to clean the contacted area.
- Prevent swallowing. In case of unlikely swallowing, seek medical attention immediately. Do not induce vomiting
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ShaliTile Grout Tile Joint Filler
Product Price: Rs 100 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliTile |
| Packaging Type | Pouch |
| Shelf Life | 9 Months in original unopened sealed condition |
| Storage | Store in a cool dry place under shed away from heat |
| Packing Size | 1 kg |
| Tile Joint Filling | 24 hr after fixing the tiles |
| Tile Joints Width | 10 mm |
| Physical Appearance | Coloured powder |
| Workable Time After Mixing with Water @ 35 Degree C | 30 Minutes |
Application:
- Tile joints upto 10 mm width
- Suitable for external floor and wall cladding.
Advantages:
- Low cost service life - mould resistant, tropical grade
- Easy to apply - just add water for a thixotropic, non-slump grout
- Can be used in submerged conditions
- Available in a range of attractive colours
Application Methodology:
- All tiles must be securely fixed in place and thoroughly cleaned before STP tile G ShaliTile Grout is applied
- Tile joint filling should only be done 24 hr after fixing the tiles
- Require 340 – 360 ml of water for 1 kg of ShaliTile Grout
- Add powder to water and mix until a uniform, lump-free, thick creamy paste is produced, allow standing for ten minutes prior to use
- Apply to the spaces between the tiles using a sponge, spatula or a small piece of soft cloth
- Work the mixture into the joints and around the edges
- Remove surplus material from the face of the tiles with a dry cloth and run the tip of a gloved finger or suitable rounded tool along the grout to level it off and form a profile
- When the grout is dry, clean the tiles with a damp sponge to remove any excess material. Do not allow the excess grout material on the tiles to cure which will make removing difficult.
Health & Safety:
- Use mask, nose cover and hand gloves during application
- Clean hands with soap water after application
- Ensure adequate ventilation and avoid inhalation of dust
- Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately with plenty of clean water, then cleanse with soap and lukewarm water and seek medical advice. Do not use solvent to clean the contacted area.
- Prevent swallowing. In case of unlikely swallowing, seek medical attention immediately. Do not induce vomiting
Other Packing: 30 Kg bag
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ShaliTile Grout K Tile Joint Filler
Product Price: Rs 785 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliTile |
| Compressive Strength | 210 kg/Cm2 (72 hrs) |
| Shelf Life | 9 Months in original unopened sealed condition |
| Storage | Store in a cool dry place under shed away from heat |
| Packing | Available in 5 kg unit, which contains resin hardener and filler |
| Cleaning | Clean all tools immediately after use with xylene. Do not allow material to harden |
| Mix Gravity | 1.63 +- 0.03 |
| Tensile Strength at 7 Days | 46 Kg/Cm2 |
| Pot Life @ 24 Degree C | 30 Minute |
| Tack Free Time @ 24 Degree C | 12 Hours |
Application:
- Tile joints specially Kota stone in industrial floors
- Crack filler repair for old floors.
Advantages:
- Semi-flexible formula that allows for limited temperature and humidity movement of concrete
- Tough performance reduces floor joint repairs and maintenance
- Suitable for filling cracks in older floors to reduce the rate of deterioration
Application Methodology:
- Ensure that the groove to be filled is free from dust and other contaminants like oil grease etc
- Ensure that the groove is not filled with standing water
- While mixing first mix component A (resin component) and component B (Hardener component) thoroughly and after ensuring that the components are mixed properly, add component C (Filler component) slowly and mix thoroughly till a homogeneous mix is achieved
- Fill the grove with mixed material using spatula or by trowel or by any convenient method
- Joints should be overfilled with the thoroughly mixed material and immediately level by using trowel or any other suitable method and wipe off any excessive mixed material on tiles using thinner. If ShaliTile Grout K has completely hardened, a heat flame may be used to soften the material for easier removal. Ensure that the aesthetic look of the tile is not lost while heating with burner.
Health & Safety:
- Use mask, nose cover and hand gloves during application
- Clean hands with soap water after application
- Ensure adequate ventilation and avoid inhalation of vapours as some people are sensitive to resins, hardeners and solvents
- Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately with plenty of clean water, then cleanse with soap and lukewarm water and seek medical advice. Do not use solvent to clean the contacted area.
- Prevent swallowing. In case of unlikely swallowing, seek medical attention immediately. Do not induce vomiting
Chemical Resistance after 72 hrs at 24 Degree C:
- CaCl2 (10%) Excellent
- Caustic (10%) Excellent
- Muriatic Acid (10%) Excellent
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ShaliGrout 73 Non Shrink High Flow Grout
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Product Brochure
Product Details:
| Brand | ShaliGrout |
| Shelf Life | 6 Months in original unopened sealed conditions |
| Storage | Store in cool dry place, under the shed, away from heat |
| Packing | Available in 30 kg moisture resistant bags |
| Compressive Strength 70 mm Cube 1 Days | 300 Kg / Cm2 |
| Compressive Strength 70 mm Cube 3 Days | 550 Kg / Cm2 |
| Compressive Strength 70 mm Cube 7 Days | 650 Kg / Cm2 |
| Compressive Strength 70 mm Cube 28 Days | 730 Kg / Cm2 |
| Initial Setting Time 30 Degree C | 4 Hours |
| Final Setting Time 30 Degree C | 6 Hours |
| Flowable Consistency Water Content per 25 kg Bag | 4.125 L |
| Pourable Consistency Water Content per 25 kg Bag | 4 L |
| Yield for 25 Kg Bag | 0.0125 m3 |
Application:
- Heavy duty grouting of machinery and equipment
- Ball Mills in cement plants
- Petro-chemical & fertilizer units
- Bridge Bearing plates
- Bearing plates & Textile machineries
- Anchor bolts and bars
- DG sets Base foundation
- Fence posts
Advantages:
- Highly fluid and extremely place-able for easy field use
- High strength for maximum load bearing
- Non-Shrink with minimum positive expansion for high tolerance performance
- Non-bleeding and non-segregating at a fluid consistency
- Does not contain any chlorides or additives which may contribute to corrosion of base structure
- Total shrinkage compensation, which provides a maximum bearing surface for the greatest overall support
- Rapid strength gain to minimize turn around time for equipment regrouts
- Excellent working time at high ambient temperatures
- Economical Greater volumes of grout can be mixed and handled with less labour.
Application Methodology:
- Ensure that concrete surface is clean, sound, rough and is free from any standing water, oil, dirt, debris, paint, unsound concrete or other contaminants
- Ensure that surface temperature & ambient temperature is not < 5 deg C and > 40 deg C
- As a precautionary measure, remove all residue with a vacuum cleaner or pressure washing
- Pre-soak the concrete with water to ensure a saturated surface during the grouting process
- Mix 25 kg ShaliGrout 73 with 4.125 L water for flow-able consistency. Where grouting is to be done for deeper thickness (Bolt pocket grouting), add about 9-10 kg of pea gravel per 25 kg of ShaliGrout 73
- Use requisite quantity of water to achieve desired flow level of ShaliGrout 73. Do not add excess water as this may lead to bleeding & segregation. Do not add sand / cement to ShaliGrout 73 as this may change its properties
- Pour grout immediately after mixing from the one side into a watertight shuttering around the machine basement / structure. Ensure that the air dispensed by pouring grout escapes and air entrapment is avoided. The grouting should be continuous and maintain sufficient pressure head to keep grout flowing. To prevent grouts from leaking out, use wooden or MS shuttering material with a polythene sheets or coating of ShaliSlip
- When grouting base-plate, pour grout into the head box and allow to flow under the plate. Straps pre-placed under the plate will aid in working the grout across. Grout should be placed at minimum of 25 mm thick and a maximum of 150 mm per lift when placed in a large mass
- Bring all ShaliGrout® 73 materials as well as foundation and base-plate as close to room temperature as possible. Cold temperatures will significantly reduce flow characteristics and will enhance difficulty of base-plate grouting. Higher temperatures will increase initial flow but cut down on working time
- Ensure proper curing of ShaliGrout® 73 to achieve optimal durability / performance of grout. Wet cure the grout until forms are stripped. Then cure the grout with high solid curing compounds such as ShaliCure
- Ensure potable water during mixing with ShaliGrout 73.
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