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Waterproof Coating
Leading Manufacturer of shalipoxy cte 303 flexible coal tar epoxy coating, shalimastic hd anti corrosive coal tar based coating, shalipoxy cte flexible coal tar epoxy coating, shalicem ewp cementitious elastomeric waterproofing coating, shalicryl lm hi uv resistant elastomeric coating and shalikote ac acrylic anti carbonation protective coating from New Delhi.
ShaliPoxy CTE 303 Flexible Coal Tar Epoxy Coating
Product Price: Rs 320 / LitreGet Best Price
Product Brochure
Product Details:
| Brand | ShaliPoxy |
| Usage/Application | By Brush / Roller / Airless Spray |
| Color | Black / Semi-gloss |
| Adhesion Pull-Off | 8 +- 0.5 MPa |
| Flash Point | >30 Degree C |
| Cathodic Disbondment 30 Days | <10 mm |
| Solid % by Volume | 75 +- 2 |
| Wet Film Thickness | 400 Micron |
| Theoretical Coverage | 2.5 m2 / L, DFT 300 micron |
| Mixing Ratio by Volume | 3 : 1 |
| Tensile Strength | 3.94 MPa |
| Specific Gravity | 1.50 +- 0.05 (Mix, 30 Degree C) |
| Abrasion Resistance 1000 Cycles CS 10 | 112 mg |
| Scratch Resistance | 4.00 kg |
| Mixing Ratio, By Volume | 3 : 1 |
| Usable Temperature | 75 Degree C |
| Elongation | 28% |
| Pot Life 30 Degree C | 4 hours |
| Dielectric Strength | >250V/mil |
| Hardness | 75 +- 5 Shore A |
- ShaliPoxy CTE 303 is a two component, high build, coal tar epoxy protective coating for steel and concrete giving 300 micron in single coat on wet-on-wet basis.
- ShaliPoxy CTE 303 has excellent corrosion / chemical / abrasion / scratch resistance and is used as direct to metal (DTM) application, without any requirement of primer.
- It conforms to AWWA C-210 : 2015 SSPC Paint 16 and Corp of Engineers C200 / C200a
Application:
- MS / concrete pipes and metallic structures.
- Crude oil storage tanks / underground structures / other metal & steel structures & pipes.
- Sheet & pipe piling.
- Dams, Barrage gates, Penstocks.
- Foundation walls and sumps.
- Concrete and Steel surfaces in sewage treatment plant.
- Paper Mills / Chemical Plants.
Advantages:
- Flexible anti-corrosive / protective coating for structures – MS or concrete – even where the structure is in continuous contact with water.
- Compatible with controlled cathodic protection.
- Provides excellent resistance to impact, thermal shock and abrasion.
- Cures to a hard, smooth and flexible surface with excellent resistance to sea / salt water, oil, acids, alkalis, crude oil and minerals.
Surface Preparation:
- Prepare the surface by mechanical grinding or other suitable method.
- Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air
- In case of new concrete, ensure the concrete is at least 28 days old.
- Ensure the ambient temperature is not less than 10 OC and not more than 50 OC at the time of coating.
Material Preparation:
- Stir drums of each component of ShaliPoxy CTE 303 thoroughly to a homogenous and uniform mix with a slow speed stirrer fitted with a suitable mixing paddle
- Ensure that there is no entrapped air
- Then mix the entire component A and component B, which are pre-weighed
- Place the spiral blade at the bottom of the container before starting the mixer. This will help avoiding inducting air into the mass. Slowly move the stirrer head up to the surface while stirring. Do not remove the blade while still it is spinning. This procedure is continued for 5 minutes up and down to have a homogeneous mixing
- After stirring, wait for 5 minutes in order to let entrapped air escape
- Stir again gently with a hand stirrer to ensure uniformity before application.
Application of Material:
- Apply ShaliPoxy CTE 303 direct to metal or prime surface with ShaliPrime Zn Ph 60. Allow minimum 4 hrs for primer to touch dry
- Apply first coat of ShaliPoxy CTE 303 on the prepared surface by brush / roller / spray
- Allow it to touch dry for 4 hrs
- If required, apply second coat of ShaliPoxy CTE 303 as above as per the technical data
- In case of airless spray, use standard equipment having tip size of 0.48 - 0.88 mm and tip pressure 110 – 160 kg / cm2 .
- Clean all tools immediately after use with STP Thinner. Do not allow the material to harden.
Health & Safety:
- Avoid contact with skin / eyes, and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapour
- Wear suitable protective clothing, gloves and eye protection
- In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of eye contact, wash with plenty of clean water and seek medical advice.
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ShaliMastic HD Anti Corrosive Coal Tar Based Coating
Product Price: Rs 220 / LitreGet Best Price
Product Brochure
Product Details:
| Packaging Type | Drum |
| Color | Black |
| Shelf Life | 12 Months in unopened sealed condition |
| Brand | ShaliMastic |
| Consistency | Uniform, thixotropic mass, applicable by brush |
| Specific Gravity | 1.30 |
| Theoretical Coverage On Concrete Surface | 2 m2 / L |
| Storage | Keep in cool and dry place, under shed, away from heat. Keep lid of container closed tightly when no |
| Touch Dry Drying Time | 6 Hours |
| Thorough Dry Drying Time | 24 Hours |
| DFT / Coat | 200 - 250 Micron |
| Flash Point | 65 Degree C |
| Packing Size | 200 L |
| Theoretical Coverage On Metal Surface | 3 m2 / L |
- ShaliMastic HD / LC is an anti-corrosive, heavy duty thermoplastic high / low build coating based on specially processed coal tar pitch.
- ShaliMastic HD conforms generally to the American Bureau of Reclamations specification “Cold Applied Coal Tar Compound CA 50.
- ShaliMastic LC conforms to IS: 290.
Application Cold applied liquid protective coating for:
- Underground metal storage tanks for diesel, petrol and other liquid / gas.
- Other buried / submerged surface or equipment.
- Interior / exterior surfaces of metal or concrete tanks, culverts, steel / wood pilings, filter screens, sluice gates, tank bases, trestles etc
- Interior / exterior of barges and under-water structures.
Advantages:
- Not affected by marine organisms, soil chemicals and soil bacteria
- Highly resistant to corrosion due to sea water / alkalis / acid
- Retains its pliability over a wide range of temperatures.
- Provides an abrasion resistant tough coat
- Provides a void-less, joint-less continuous film capable of taking expansions and contractions without cracking
- Acts as an excellent water-resistant coating even under severe corrosive conditions.
Surface Preparation:
- Prepare the base metal by mechanical grinding or other suitable method
- Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air.
- Ensure the ambient temperature is not less than 10 deg C and not more than 50 deg C at the time of coating.
Material Preparation:
- Stir drums thoroughly to obtain a homogenous and uniform mix a high speed mixture (approx. 150 - 200 rpm) fitted with a suitable mixing paddle.
- Ensure that there is no entrapped air
- Place the spiral blade at the bottom of the container before starting the mixer. This will help avoiding inducting air into the mass. Slowly move the stirrer head up to the surface while stirring. Do not remove the blade while still it is spinning. This procedure is continued for 5 minutes up and down to have a homogeneous mixing.
- Allow ShaliMastic HD / LC to settle for 10 minutes.
Application of Material:
- Prime surface with ShaliPrime PW CT.
- Allow minimum 4 hrs to hard dry the primer
- Apply ShaliMastic HD / LC on the prepared surface by brush / metal plate (Patra).
- For metal and concrete surface, STP recommend minimum 3 and 2 coats respectively.
Limitation:
- Do not apply ShaliProtek CT 200 over shop-coating, like red oxide coating etc.
Health & Safety:
- Avoid contact with skin / eyes and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapour
- Wear suitable protective clothing, gloves and eye protection
- In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of eye contact, wash with plenty of clean water and seek medical advice.
- If swallowed, seek medical attention immediately. Do not induce vomiting
Limitation:
- Do not apply ShaliProtek CT 200 over shop-coating, like red oxide coating etc.
Packing Size: Available in 20 L & 200 L
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ShaliPoxy CTE Flexible Coal Tar Epoxy Coating
Product Price: Rs 190 / LitreGet Best Price
Product Details:
| Brand | ShaliPoxy |
| Usage/Application | By Brush / Roller / Airless Spray |
| Color | Black / Semi-gloss |
| Shelf Life | 12 Months from the date of manufacture when maintain in protected storage |
| Theoretical Coverage | 2.5 m2 / L DFT 300 micron |
| Usable Temperature | 75 Degree C |
| Storage | Keep in cool and dry place, under shed, away from heat |
| Packing | Available in 20 L combo pack |
| Solid % by Volume | 75 +- 2 |
ShaliPoxy CTE has excellent corrosion / chemical / abrasion / scratch resistance and is used as direct to metal (DTM) application, without any requirement of primer.
It conforms to AWWA C-210 : 2015 SSPC Paint 16 and Corp of Engineers C200 / C200a.
Application:
- MS / concrete pipes and metallic structures.
- Crude oil storage tanks / underground structures / other metal & steel structures & pipes.
- Sheet & pipe piling.
- Dams, Barrage gates, Penstocks.
- Foundation walls and sumps.
- Concrete and Steel surfaces in sewage treatment plant.
- Paper Mills / Chemical Plants.
Advantages:
- Flexible anti-corrosive / protective coating for structures – MS or concrete – even where the structure is in continuous contact with water.
- Compatible with controlled cathodic protection.
- Provides excellent resistance to impact, thermal shock and abrasion.
- Cures to a hard, smooth and flexible surface with excellent resistance to sea / salt water, oil, acids, alkalis, crude oil and minerals.
Surface Preparation:
- Prepare the surface by mechanical grinding or other suitable method.
- Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or compressed air.
- In case of new concrete, ensure the concrete is at least 28 days old
- Ensure the ambient temperature is not less than 10 OC and not more than 50 OC at the time of coating.
Material Preparation:
- Stir drums of each component of ShaliPoxy CTE thoroughly to a homogenous and uniform mix with a slow speed stirrer fitted with a suitable mixing paddle
- Ensure that there is no entrapped air
- Then mix the entire component A and component B, which are pre-weighed
- Place the spiral blade at the bottom of the container before starting the mixer. This will help avoiding inducting air into the mass. Slowly move the stirrer head up to the surface while stirring. Do not remove the blade while still it is spinning. This procedure is continued for 5 minutes up and down to have a homogeneous mixing
- After stirring, wait for 5 minutes in order to let entrapped air escape
- Stir again gently with a hand stirrer to ensure uniformity before application.
Application of Material:
- Apply ShaliPoxy CTE direct to metal or prime surface with ShaliPrime Zn Ph 60. Allow minimum 4 hrs for primer to touch dry
- Apply first coat of ShaliPoxy CTE on the prepared surface by brush / roller / spray
- Allow it to touch dry for 4 hrs
- If required, apply second coat of ShaliPoxy CTE as above as per the technical data.
- In case of airless spray, use standard equipment having tip size of 0.48 - 0.88 mm and tip pressure 110 – 160 kg / cm2
Cleaning & Maintenance:
- Clean all tools immediately after use with STP Thinner. Do not allow the material to harden.
Health & Safety:
- Avoid contact with skin / eyes, and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapour
- Wear suitable protective clothing, gloves and eye protection
- In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of eye contact, wash with plenty of clean water and seek medical advice.
- If swallowed, seek medical attention immediately. Do not induce vomiting.
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ShaliCem EWP Cementitious Elastomeric Waterproofing Coating
Product Price: Rs 155 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliCem |
| Packing | Available in 50 Kg pack consist of 37 Kg powder and 13 Kg polymer, 16 Kg |
| Shelf Life | 12 Months in original unopened sealed condition |
| Pot Life @ 30 Degree C | 1 Hour |
| Theoretical Coverage | 1.6 kgs for 1 mm thickness (kg / m2) |
| Application Temperature | > 10 Degree C - <40 Degree C |
| Recoating Time @ 30 Degree C | Minimum 12 hr and maximum 24 hr |
| Elongation After 28 Days | 80 +- 10% (ASTM D-412) |
| Tensile Strength After 28 Days | 0.8 MPa (ASTM D-412) |
| Storage | Store in a cool dry place under shed away from heat |
| Mixed Density | 1.80 Approx |
| Adhesion to Concrete | > 0.7 MPa (ASTM D-4541) |
ShaliCem EWP® AR is ready to use two component UV resistant coating with Anti-root properties. ShaliCem EWP® AR is primarily used for in waterproofing of landscaping area
Application:
- All masonry surfaces both inside and outside
- Basements, tunnels, machinery pits, cisterns, reservoirs
- Roofs and Terraces
- Swimming pools, Toilets, water retaining structures.
Advantages:
- UV Resistant
- Exhibits good water proofing character.
- High Flexibility.
Surface Preparation:
- Ensure that structure is sound and free from dirt, soil, oil release agents, laitance and any other foreign materials which may impair the bond, penetration and/ or the overall performance of ShaliCem® EWP
- Chemically remove any efflorescence, form oil, mould etc
- Repair any cracks, honeycombed pockets or holes by PMC mortar or PlastiSeal P
- Ensure to dampen walls for an hour before application and keep damp allowing moisture to soak in. Wet dense concrete at least twice, not less than 30 minutes apart. Surface must be damp during application. Do not allow standing water.
Material Preparation:
- Add Component B into a suitable container containing and thereupon, add Component A slowly whilst mixing thoroughly mix it preferably in a Jiffy Mixer
- Crush any globules formed to make uniform paste and continue mixing.
Application of Material:
- Prime the area with slurry by mixing one part of ShaliCrete with two parts of neat cement i.e. in the ratio 1 : 2
- Apply ShaliCem EWP on clean and dampen surface with stiff fibre brush. Scrub well into the damp wall filling all pores and finish with final stroke in one direction. Keep a wet edge
- Apply second coat when the first coat is touch dry
- Allow to dry for 24 hr before moist curing. Do not apply water through a hose or pressurized nozzle
- Light spray of water may be required between coats in hot/ dry climates
- When surface becomes hard enough, fog spray with clean water keeping waterproofed surface damp for 3 days. Hotter the weather, more critical the curing. Light spraying of water is recommended more frequently and for several days
- For better properties one may go for ShaliCem EWP 150 or ShaliCem EWP 200, which are the superior grades of ShaliCem EWP. For lucrative coloured finish, Apply 1 - 2 coat of ShaliCryl TC 100 E as a top coat. It will provide excellent water repulsive, dust pick-up resistant and easy washable surface as well.
Protection of Waterproofing:
- Apply 25 mm PCC admixed with ShaliPlast PCE 200 to protect the treated surface. Alternatively, for trafficable roof, use ShaliProtek PU HA coating.
Health & Safety:
- Avoid contact with skin / eyes and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapour
- Wear suitable protective clothing, gloves and eye protection
- In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of eye contact, wash with plenty of clean water and seek medical advice.
- If swallowed, seek medical attention immediately. Do not induce vomiting.
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ShaliCryl LM HI UV Resistant Elastomeric Coating
Product Price: Rs 690 / LitreGet Best Price
Product Brochure
Product Details:
| Packaging Type | Bucket |
| Brand | ShaliCryl |
| Shelf Life | 12 Months in original unopened sealed condition |
| Specific Gravity | 1.10 +- 0.02 |
| Viscosity @ 27 Degree C, cps | 15000 +- 1000 |
| Hardness (Shore A), @ 14 Days | 50 - 60 |
| Application Temperature | > 10 Degree C |
| Elongation at Break, %, @ 14 Days | 180 |
| Tensile Strength, N / mm2 , @ 14 Days | 0.50 |
| Appearance | White Pasty Mass |
| Theoretical Coverage for 600mu DFT | 1 m2 / L |
| Thermal Conductivity | 0.09 W / Mk |
| Solid Content | 64 +- 1% |
| Theoretical Power Saving | 30 - 35% |
| Solar Reflectivity Index EN 673 and EN 410 | 113 |
| Packing | 5 Liter |
| Storage | Keep in cool and dry place, under the shed, away from heat |
The latest ceramic micro technology provides solar energy reflecting property enhancing cooling effect inside rooms, thus saving energy. The microspheres in the coating reflects most of the solar energy back to the atmosphere and allows hardly any radiation energy to penetrate through roof.
Application:
- Effective heat insulation coating with energy saving for both horizontal and vertical surfaces
- Provides seamless elastic film over building roofs / terraces –flat, slope and or inclined
- Waterproofing of roof terrace including corrugated roof, slabs, chajjas, balconies, parapet walls
- Being liquid, suitable for waterproofing of complicated geometrical structures like domes, arches, paraboloids, and steeps rising on flashings
- Very effective for crack repair in cementitious surfaces and waterproofing of vertical wall surfaces and over existing cementitious waterproofing treatments like brick-bat coba, concrete screeds, acrylic coatings etc.
Advantages:
- Green product
- Energy saving and heat insulating
- UV resistant, user friendly
- Washable and easy to apply
- Environmentally safe and non-polluting, Abrasion / dirt pickup resistant
- Forms high mechanical strength, elastic & resilient coating enabling it to withstand structural movements.
- Higher tensile strength, tear resistance & bond strength with cementitious substrate.
- No additional protective coating is required for roof subjected to normal foot traffic.
- Can be coated on both sides of the roof top and ceiling to have better effect.
Surface Preparation:
- Clean surface of all loose gravel, dirt and foreign particles with high-pressure wash. Before application surface should be totally dry, free from moisture, oil, grease, mill scale or rust
- Do not apply during rains.
- Prior to application, repair torn flashings, loose brick, faulty covings of parapet walls to provide even surface. Large blisters and surface breaks shall be slit and opened for the release of entrapped moisture then repaired with ShaliCrete URP wherever necessary
- In case of old terraces with brick-bat- coba / screeds, ensure that substrate is firm and sound. Repair damage / hollow portions, sharp edges with ShaliFix RM C. Surface cracks must be filled with PlastiSeal or ShaliSeal CPM in case of wider cracks.
- Bitumen based waterproofing treatments must be completely removed by mechanical scarification or by any other effective mechanical method.
Material Preparation:
- Stir ShaliCryl LM by a slow speed mixture (approx. 400 rpm) fitted with a suitable mixing paddle to ensure a homogenous mix
- After stirring, wait for the product to settle in order to let entrapped air escape.
Application of Material:
- Prime the surface with ShaliPrime WB diluted with water in the ratio 1 : 0.5 and apply @ 8 – 10 m2 / L
- Apply first coat of ShaliCryl® LM @ 550 ml / m2
- Place one layer of ShaliGeoText40 / 50gsm when the coat is still wet
- Apply second coat of ShaliCryl® LM @ 550 ml / m2 and allow it to dry
- Finally apply the top coat of ShaliCryl® LM HI @ 500 ml / m2 to get a 1 mm DFT
- For vertical wall, apply ShaliCryl® LM HI @ 250 ml / m2 in two coats over primer coat to get 300 plus micron DFT.
Packing: Available in 5 Liter and 20 Liter container
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ShaliKote AC Acrylic Anti Carbonation Protective Coating
Product Price: Rs 420 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliKote |
| Shelf Life | 12 months in original unopened sealed condition |
| Specific Gravity | 1.00 - 1.05 |
| Physical Appearance | Coloured Low viscous liquid |
| Recoat Time @ 25 Degree C | 4 - 5 Hours |
| Equivalent Concrete Thickness | 177mm |
| Bond Strength to Concrete | > 1.5 MPa (ASTM D 4541) |
| Packaging | Available in 20 L pack |
| Storage | Keep in cool and dry place, under shed, away from heat. |
| DFT, Micron Including Primer Coat | 150 - 175 |
| Application Temperature | 5 - 40 Degree C |
| Theoretical Coverage | 5 m2 / L (2 coat needed) |
| CO2 Diffusion Resistance at 80 Microns DFT | Equivalent Air Layer Thickness > 70 mtr |
The complete system consists of ShaliPrime AC as a primer and ShaliKote® AC as a Top coat. ShaliPrime AC is Silane Siloxane (solvent) based penetrative & reactive sealer, which chemically reacts with the substrate & forms a effective barrier to the dissolved ions, salts etc in the water. The total system offers a long lasting anti-carbonation and corrosion protection for concrete structures.
Application:
- Old & new Concrete structures
- Unglazed bricks and clay tiles
- Terrazzo floors and walls
- Exterior masonry surface
- Bridges, Dams, Flyovers, Elevated MRTS and Marine Structures
- Chimneys, cooling towers, Silos, Industrial buildings & power house.
Advantages:
- Excellent barrier to carbon dioxide, chloride ions, sulphates, oxygen and water
- Selected range of decorative colours
- Easy for application. Single pack
- Highly durable in all climate conditions.
- Seals out dirt and other staining materials
- Excellent resistance to UV rays.
- Permeable to water vapour – Breathable
Surface Preparation:
- Surface should be dry, structurally sound, free from grease, oil, dirt and other contaminations
- Remove any curing compound or releasing agents prior to coating
- Use compressed air or grit blasting to remove dust and other loose particles
- Any blow holes, honey combs on the surface should be repaired & made even
- Ensure that the surface is dry prior to application
Material Preparation:
- ShaliKote® AC is a single pack system. Mix well before application, to ensure that there is no sedimentation.
Application of Material:
- Prime the surface with ShaliPrime Acrylate @ 4 -5 m2 / L
- Allow it to dry for at-least 5 hrs
- Apply ShaliKote® AC on the primed surface as per the coverage
- Allow it to dry for 4 – 5 hrs before re-coating of the second coat
- Low pressure, airless sprayer is the preferred method of application. But a brush or roller may also be used for coating. Material should be applied to assure uniform coverage.
Cleaning & Maintenance:
- Clean tools and equipment with Xylene or Toluene before the material hardens
Health & Safety:
- Avoid contact with skin / eyes and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapor
- Wear suitable protective clothing, gloves and eye protection.
- In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of contact with eyes, wash immediately with plenty of clean water and seek medical advice
- If swallowed seek medical attention immediately. Do not induce vomiting.
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ShaliPoxy 400 2K Food Grade Epoxy Coating
Product Price: Rs 515 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliPoxy |
| Color | Grey / Light Yellow |
| Compressive Strength | 70 MPa (ASTM C 109) |
| Shelf Life | 12 Months in original, unopened, sealed condition |
| Storage | Store in a cool dry place, under shade, away from heat |
| Cross-Cut Test | Passes |
| Hardness Shore D | 80 +- 5 |
| Sagging | Passes |
| Volume Solids | 100% |
| Water Vapor Transmission, 24 hrs | 0.10 grm / m2 |
| Specific Gravity (Mixed) @ 27 Degree C | 1.45 +- 0.05 |
| Ratio | 3:1 By Volume |
| Hard Dry @ 27 Degree C, 55% RH, hr | 6-8 hours |
| Full Cure @ 27 Degree C, 55% RH, days | 7 |
| Application Temperature | 10 - 60 with RH < 75% |
| Packing | Available in 200 L drum with 1 drum of Component B for every 3 drums of Component A |
| Tensile Strength | 15 +- 3 MPa ASTM D 638 |
| Abrasion Resistance, 1000 Cycle | < 100 mg ASTM D 4060 |
| On concrete Adhesion Pull-Off | > 3 MPa |
| On Steel Adhesion Pull-Off | > 10 MPa |
| Elongation | 3 +- 1% |
| Theoretical Coverage, m 2 / L, 400 micron DFT | 2.50 |
| Pot Life @ 28 Degree C,55% RH,100 grm, Minute | 22 +- 3 |
| Touch Dry @ 27 Degree C, 55% RH, hr | Within 1 hr |
ShaliPoxy 400 may be designed to meet specific physical and / or technical characteristics parameters required by the customer. The undernoted physical and / or technical parameters are of standard ShaliPoxy 400 produced by the company
It conforms to BS : 6920 : 2014, IS 16676:2017 (Clauses 4.3 & 9.1) and AWWA C-210 : 2003, WRAS Approved.
Application:
- Excellent coating for internal / external lining of pipelines where abrasion / chemical resistance is of major concern.
- Excellent coating for internal / external linings of potable water pipelines.
- Internal coating for concrete / steel potable water storage.
- Sea water intake tunnels.
Advantages:
- Solvent free, fast setting, high build-up epoxy.
- Excellent film build capabilities exceeding 400 micron in single coat, which can be extended with multiple passes.
- Excellent food grade properties.
- Excellent chemical / abrasion resistance properties.
- Good temperature resistance properties.
- Very low permeability.
Surface Preparation:
- Remove all loose gravel, dirt, oil, grease or other loose foreign particles by sand blasting / iron brush / compressed air.
- Prepare surface by mechanical grinding, shot blasting conforming to SA2½..
Material Preparation:
- Stir drums of each component thoroughly for uniformity. For best result, use a variable speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 400-600 rpm
- Pre heat part-A @ 50-70 deg C and Part-B @ 50-60 deg C.
Application of Material:
- Apply ShaliPoxy 400 by plural feed airless spray gun to the required thickness on the prepared substrate.
- The tip pressure typically should be 2500-4000 psi (the tip pressure should be adjusted to achieve good atomization of the spray).
- Tip size typically should be 27 - 35 Thou orifice
Cleaning & Maintenance:
- Clean all tools immediately after use with STP cleaner.
Health & Safety:
- Avoid contact with skin / eyes, and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapour
- Wear suitable protective clothing, gloves and eye protection
- In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of eye contact, wash with plenty of clean water and seek medical advice.
- If swallowed, seek medical attention immediately. Do not induce vomiting.
Packing:
- Available in 200 L drum with 1 drum of Component B for every 3 drums of Component A.
Specifications:
- Immersion test, 30 days, DIW, 1% H2SO4, 1% NaOH: AWWA C 210 No blistering / peeling / disbanding
- Long term contact with potable water for human consumption: NSF/ANSI 61 No effect
- Scratch Resistance, 1.5 kg load: IS:101 No failure
- Salt spray test, 5000 hr ASTM B 117 Passes
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TankMastic Bituminous Anti Corrosive Multipurpose Coating
Product Price: Rs 255 / LitreGet Best Price
Product Brochure
Product Details:
| Brand | TankMastic |
| Packaging Type | Drum |
| Color | Semi Glossy Black when dry |
| Consistency | Uniform; applicable by brush or spray gun |
| Drying Time | Touch dry in 2-4 hr Hard drying within 8 hr |
| Flash Point | 35 Degree C |
| Specific Gravity | 0.92 |
| Storage | Keep in cool and dry place, under shed, away from heat |
| Dry Film Thickness per Coat | 50-60 microns |
| Theoretical Coverage On Concrete Surface | 6 - 7 m2 /L |
| Theoretical Coverage On Metal Surface | 8 - 9 m2 /L |
| Packing | Available in 1 L |
Application:
- TankMastic provides corrosion protection coating to all types of iron, steel, masonry / concrete surfaces.
- It being non-toxic / odourless, is suitable for coating insides of masonry / steel water tanks
Advantages:
- It is easily applicable by brush/spray gun. It dries rapidly leaving black glossy finish
- The resultant film is tough and elastic and does not crack easily due to structural movements
- It is resistant to diluted acids and alkalis
- It is non-toxic and does not impart odour or taste to water or other contents in contact.
Surface Preparation:
- Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the surface mechanically or by grinding to make it smooth before application
Material Preparation:
- Stir TankMastic by a slow speed mixture (approx. 400 rpm) fitted with a suitable mixing paddle to ensure a homogenous mix
- After stirring, wait for the product to settle in order to let entrapped air escape.
Application of Material:
- Apply TankMastic by brush / spray gun on prepared surface.
Health & Safety:
- Avoid contact with skin / eyes and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapour
- Wear suitable protective clothing, gloves and eye protection
- In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area.
- In case of eye contact, wash with plenty of clean water and seek medical advice.
- If swallowed, seek medical attention immediately. Do not induce vomiting.
Packing Details: Available in 1 L, 4 L, 20 L and 200 L
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ShaliUrethane PC Zero VOC Polyurethane Protective Tough Coating
Product Price: Rs 505 / LitreGet Best Price
Product Brochure
Product Details:
| Brand | ShaliUrethane |
| Shelf Life | 12 months protected storage in original unopened sealed condition at 5 - 38 Degree C |
| Pot Life @ 30 Degree C 70% RH | 5 - 7 Minutes |
| Abrasion Resistance Taber Abraser H-10 wheel 1000 g | < 40 mg 1000 cycle |
| Salt Spray | 5000 hr, passes |
| Tensile Strength on Steel | > 10 MPa |
| Packing | Available in 200 L drum with 1 drum of Component B for every 3 drums of Component A |
| Storage | Store in a cool dry place, under shed, away from heat |
| Hardness Shore D | 60 +- 5 |
| Adhesion Pull off Test on Concrete | 7 - 9 MPa |
| Water Vapour Transmission | < 0.24 g/m2 /24 hrs |
| Accelerated Weathering | No Blister / Flaking 2000 hrs |
ShaliUrethane PC is spray applied by plural component airless spray gun and has excellent mechanical properties / abrasion resistance.
ShaliUrethane PC is ideally suited for application where higher DFT is required as protective barrier as it has excellent film build capabilities and can achieve 1000 microns on wet-on-wet basis in single coat. Higher DFT can be achieved with multiple passes.
Application:
- On shore and off shore structures, pipes and marine piles
- Sewer lines and STP tanks
- Thermal power cooling plants including basins
- Hydro-electric penstocks and dam gates
- Inner / Outer coating for pipe line for water and waste water
- Steel / concrete structure like
- Storage tanks
- Mounded bullets
- Reservoirs
- Overhead tanks
- Marine and offshore structures
- Ship decks / ship hulls
- Concrete tunnel
- Coating for pipes used for bore / directional drill applications
- Repair / rehabilitation (recoating) of existing pipelines and coating repairs.
Advantages:
- Excellent resistance to sea water
- Excellent adhesion to steel / concrete
- Excellent resistant to most of chemicals / acids
- Resilient to accelerated weathering conditions
- High mechanical / physical properties
- High abrasion resistance
- Protects against microbiologically induced corrosion
- VOC Free
- Suitable for potable water pipe line / waste water applications
Surface Preparation:
- Remove all loose gravel, dirt, oil, grease or other loose foreign particles by sand blasting / iron brush / compressed air.
- In case of steel pipe / structure, prepare surface by mechanical grinding, shot blasting conforming to SA2½.
- In case of concrete surface, ensure that the surface is free of honey combs etc. Repair all honey combs fill with PMC mortar prepared in the ratio of ShaliCrete: Cement : Sand (1 : 2 : 5).
- Ensure that the surface is free of condensation / moisture before priming. Moisture should be less than 5%
Material Preparation:
- Stir drums of component A (resin part) thoroughly for uniformity. For best result, use a variable speed mixer with a spiral type lade at the bottom of stirrer rod. The speed may be 100-200 rpm
- Pre heat part-A @ 50-70 OC and Part-B @ 35 - 45 OC
- Once Component B drum is open, used within the same day
Application of Material:
- Apply ShaliUrethane® PC by plural feed airless spray gun to the required thickness on the prepared substrate.
- The tip pressure typically should be 2500-4000 psi (the tip pressure should be adjusted to achieve good atomization of the spray)
- Tip size typically should be 27 - 35 Thou orifice.
Cleaning & Maintenance:
- Clean all tools immediately after use with STP cleaner.
Health & Safety:
- Avoid contact with skin / eyes and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapour
- Wear suitable protective clothing gloves and eye protection
- In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of eye contact, wash with plenty of clean water and seek medical advice.
- If swallowed, seek medical attention immediately. Do not induce vomiting
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ShaliSeal CSS A Acrylate Based Colored Slurry Seal
Product Price: Rs 445 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliSeal |
| Usage/Application | Trowel / Squeeze |
| Color | Red, Blue, Green, Yellow |
| Shelf Life | 6 Months in original unopened sealed conditions. |
| Storage | Store in a cool dry clean place, at 5 Degree C - 35 Degree C, in original sealed condition |
| Packing | 10 kg pack consists of Component A (Resin) -10 kg and Component B (Hardener) - 0.1 kg |
| Curing Time | 1 days at 30 Degree C |
| Application Temperature | 10 - 40 Degree C |
| Hardening Time | 1.0 - 1.5 Hours |
| Solid % by Volume | 100 |
| Pot Life | 10 Min. at 30 Degree C |
| Open to Traffic Time | 3 - 4 Hours |
| Theoretical Coverage | 3.2 kg / m2, 1.2 mm DFT |
| Hardness (Shore D) | 50 - 70 |
ShaliSeal CSS A is available in factory pre-weighed kit and is available in different colours to meet specific purpose.
Application:
- Parking bays
- Highway road signaling
- Bus lanes, Cycle tracks
- Sports venues and stadium tracks
- Walkways / pathways
- Aesthetic application and landscaping
- Tunnel road.
Advantages:
- Solvent / VOC free product
- Good friction / skid resistance
- Tough and Durable
- Excellent UV / ageing resistance
- Rapid cure. Can open traffic fast
- Cold pour and ready to use. Does not require any heating
- Excellent resistance to chemical / salt water / crude oil, acids / alkalis
- Compatible with both concrete and bituminous pavement.
Surface Preparation:
- Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air
- Ensure that
- The surface is structurally sound and completely dry
- In case of new concrete road, concrete is at least 28 days old and completely moisture free
- Surface temperature must be above due point at the time of application.
- Ambient temperature is not less than 10 Degree C and not more than 40 Degree C at the time of application
- There is no standing water in the area to be repaired or in the area of application
- Fill cracks / deteriorated surface with ShaliPatch EC.
Material Preparation:
- Stir Component A in container thoroughly with high speed (300 - 400 rpm) drill mixer with a spiral type blade at the bottom of stirrer rod till all sand is homogenized properly
- Once the Component A is homogenized, add all Component B powder (in pouch) into Component A and continue mixing for maximum 2 min using high speed stirrer.
Application of Material:
- In case of concrete surface, prime with ShaliPrime 2E
- Mark out the surface, which has to be done, with masking tape. Immediately after application the tape should be removed
- Apply ShaliSeal CSS A within 5 minutes after mixing Component B positively, by trowel / squeeze and back roll using short / medium pile roller to obtain uniform textured finish
- Spread the material uniformly.
- Open traffic at least after 2 hrs of application.
Health & Safety:
- Avoid contact with skin / eyes, and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapor
- Wear suitable protective clothing, gloves and eye protection
- In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of contact with eyes, wash immediately with plenty of clean water and seek medical advice
- If swallowed seek medical attention immediately. Do not induce vomiting.
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ShaliCryl LM UV Resistant Elastomeric Coating
Product Price: Rs 450 / LitreGet Best Price
Product Brochure
Product Details:
| Brand | ShaliCryl |
| Elongation at Break, %, 14 Days | 135 +- 5 (ASTM D-6083) |
| Crack Bridging, mm Maximum, 10 Cycles | 1.0 (ASTM C-836) |
| Water Vapor Transmission | 21Gm / m2 / 24 hrs (ASTM E 96) |
| Self Life | 12 Months in unopened air tight condition |
| Packing | 5 L |
| Specific Gravity | 1.30 +- 0.05 |
| Solid Content | 69 +- 1% |
| Hardness (Shore A) @ 14 days | 80 |
| Water Permeability, % Reduction | > 95 |
| Wet Adhesion Strength (with Concrete and Metal) | Excellent. No bond failure |
| Pull Off Adhesion, After 7 Days | 1.6 MPa (ASTM D-454) |
| Storage | Keep in cool and dry place, under the shed, away from heat. |
| Appearance | White / Red / Blue / Grey |
| Viscosity @ 27 Degree C, CPS | 6000 +- 500 |
| pH | 9.01 |
| Theoretical Coverage, m2 / L for 350 Micron DFT | 1.6 |
| Tensile Strength | 1.10 N / mm2 (ASTM D-6083) |
| UV Resistance 1000 Hrs | No Hardening / Chalking ASTM G 154 |
| Resistance Yeast and Mold | ASTM D 3273-74 Satisfactory |
| Solar Reflective Index for White Membrane | 103 |
ShaliCryl LM is three-layer system with coats in 3 different colours ensuring proper build-up of the thickness. The top coat shall be white for a good cooling effect arising out of its high SRI. STP recommends use of ShaliCryl LM HI as top coat for a better SRI. It conforms to ASTM D-6083.
Application:
- Flat / slopped roof with light foot traffic.
- Over brick bat coba
- Being liquid, suitable for waterproofing of complicated geometrical structures like domes, arches, paraboloids and steeps rising on flashing
- Very effective for crack repair in cementitious surfaces and waterproofing of vertical wall surfaces and over existing cementitious waterproofing treatments like brick-bat coba, concrete screeds, acrylic coatings etc.
Advantages:
- Green product
- Energy saving, heat insulating, UV resistant, user friendly, washable and easy to apply
- Environmentally safe and non-polluting, Abrasion / dirt pickup resistant
- Forms high mechanical strength, elastic & resilient coating enabling it to withstand structural movements
- Higher tensile strength, tear resistance & bond strength with cementitious substrate
- No additional protective coating is required for roof subjected to normal foot traffic
- Can be coated on both sides of the roof top and ceiling to have better effect.
Surface Preparation:
- Ensure that surface is free from all loose gravel, dirt and foreign matter with high pressure wash. Before application surface should be totally dry, free from moisture, oil, grease, mill scale or rust
- Do not apply during rains
- Prior to application, repair torn flashings, loose brick, faulty covings or parapet walls to provide even surface. Large blisters and surface breaks shall be slit and opened for the release of entrapped moisture then cemented with Shalimar Dam-It wherever necessary
- In case of old terraces with brick-bat- coba / screeds, ensure that substrate is firm and sound. Repair damage / hollow portions, sharp edges with ShaliFix FRM 90 Surface cracks must be filled with PlastiSeal
- Bitumen based waterproofing treatments must be completely removed by mechanical scarification or by any other effective mechanical method
Material Preparation:
- Stir ShaliCryl® LM by a slow speed mixture (approx. 400 rpm) fitted with a suitable mixing paddle to ensure a homogenous mix
- After stirring, wait for the product to settle in order to let entrapped air escape.
Application of Material:
- Prime the surface with ShaliCryl LM diluted by addition of clean water in the ratio 1:1 and apply @ 8 – 10 m2 / L
- Allow the primed surface to dry
- Apply ShaliCryl® LM using brush, squeeze, roller or Airless spray
- Sequence of the colour (White, Red, Blue or Grey) can be decided depending on the desired top coat colour. Ensure that the colour of the first and the third coat are the same, in case of only two colours are being used. This would ensure correct consumption of material.
- For Cooling effect of roof third coat should be white. STP recommends use of ShaliCryl LM HI as top coat for better SRI
- Ensure all corners / gaps / joints / protrusions / outlets are coated with two extra coats.
Health & Safety:
- Avoid contact with skin / eyes and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapor
Packing Details: 5 L and 20 L container
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ShaliCryl 215 UV Resistant Elastomeric Coating
Product Price: Rs 490 / LitreGet Best Price
Product Brochure
Product Details:
| Packaging Size | 5 L |
| Packaging Type | Bucket |
| Brand | ShaliCryl |
| Tensile Strength, 14 Days | 0.72 MPa (ASTM D-6083) |
| Appearance After Drying | Coloured film with sheen |
| Storage | Keep in cool and dry place, under the shade, away from heat |
| UV Resistance | Excellent |
| Theoretical Coverage | 3.25 m2 / L |
| Adhesion Strength | 1.5 Mpa Concrete failure (ASTM D-4541) |
| Hardness, 14 Days | 70 - 72 Shore A (ASTM D-2240) |
| Elongation, 14 Days | 300% (ASTM D-6083) |
| Accelerated Weathering Test | 1000 hrs - No defects (Q Panel, ASTM D G 23 Type D) |
| Equivalent Air Layer Thickness | > 70 m |
| Appearance | Wide range of coloured viscous liquid |
| Solid | 58.00% |
| Application Temperature | > 5 Degree C |
| Viscosity, cps at 30 Degree C | 10000 +- 1000 |
| Rapid Chloride Permeability | Very Low ASTM C 1202 - 97 |
| Equivalent Concrete Thickness | 177 mm |
| Specific Gravity | 1.30 |
| DFT | 150 Micron |
- ShaliCryl 215 is single component, UV resistant, unique elastomeric, anti-carbonation, high build exterior waterproofing coating based on a revolutionary acrylic polymer with quick-set capabilities to resist moisture attack. Besides inherent waterproofing properties.
- ShaliCryl 215 provides durable, flexible, water resistant and water repellant properties, arising out of unique UV cross-link curing mechanism.
- ShaliCryl 215 is easy to apply, environmentally safe, non-polluting green product, forms a thick impermeable layer with a high crack bridging property of up to 1 mm.
- ShaliCryl 215 is available in white and dark bases as well as staining agent
- It conforms to ASTM D-6083
Application:
- Exterior waterproofing UV resistant elastomeric coating with 150 – 160 Micron impermeable film.
- For UV protection layer over Liquid Membrane, you may use ShaliCryl 215.
Advantages:
- Green Product / User friendly / easy to apply
- Elastomeric UV Resistant Coating
- 200 Micron impermeable Coating
- High Crack Bridging Property
- Higher Durability
- Dust / Algae / Fungus Resistant.
Surface Preparation:
- Remove all loose and foreign materials, if any, by a wash with a jet of air / water
- Repair structural defects before application of ShaliCryl® 215
- Fill voids and undulation area with Polymer Mortar made out of ShaliSBR Latex, Water, Cement and Sand in the Ratio of 1:1:5:12.5
- Fill cracks up to 3 mm with PlastiSeal and cracks over 3 mm with PlastiSeal P after opening the crack to a “V” cut.
- In case of any poor plaster surface in existence (for old building), remove the same and corrected with new cement : sand in the ratio of 1 : 4 admixed with ShaliPlast LW+ 200 ml / bag of cement.
- Allow it to cure for at least 10 days.
Primer Application:
- For fresh painting
- Prime the prepared surface with ShaliPrime WB @ 8-10 m2 / L (theoretical coverage)
- Allow it to dry
Material Preparation:
- Stir ShaliCryl 215 by a slow speed mixture fitted with a suitable mixing paddle
- Add stainer slowly to get the desired shade
- After stirring, wait for the product to settle in order to let entrapped air escape.
Application of Material:
- Apply first coat of ShaliCryl® 215 over the prepared / primed surface @ 120 ml / m2
- Allow it to dry for 6 – 8 hrs.
- Apply second coat of ShaliCryl ® 215 without dilution over dried first coat @ 120 ml / m2 and allow it to dry
- Do not undertake any further work over the coated area within 72 hrs of final coat.
- Optionally apply a coat of ShaliCryl TC 100 E @ 200 ml / m2 to get final DFT of 200 – 210 Micron to have higher service life of the coating
- For high water repellency, apply ShaliCryl TC 100 ES @ 120 ml / m2 over the base coat of ShaliCryl® 215.
Health & Safety:
- Avoid contact with skin / eyes and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapour
- Wear suitable protective clothing, gloves and eye protection
- In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of eye contact, wash with plenty of clean water and seek medical advice.
- If swallowed, seek medical attention immediately. Do not induce vomiting.
Packing: Available in 5 L and 20 L
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ShaliCrete 47 Polymerised High Solid Acrylic Coating
Product Price: Rs 375 / KgGet Best Price
Product Brochure
Product Details:
| Packaging Type | Bucket |
| Appearance | Milky white liquid |
| Brand | ShaliCrete |
| Theoretical Coverage (Mortar Modifier) | 5 kg / 50 kg cement |
| Application Area | Waterproofing coating |
| Pot Life | 60 Minutes |
| Compressive Strength | 10-13 N/mm2 at 7 days |
| Adhesion Strength to Concrete | 38 N/mm2 |
| pH | 7.7 |
| Theoretical Coverage (Waterproofing Coating) | 30 - 35 m2 / kg in 2 coats |
| Theoretical Coverage (Bonding Agent) | 45 - 50 m2 / kg per coat |
| Solid Contents | 47 +- 2% |
Application:
- Waterproofing of roofs, walls & water storage tank
- Waterproofing of toilet sunken slabs, kitchen, balconies and chajjas in high end building
- Repairs spalled concrete, floor columns, beams, chajjas, slab etc.
- Bond coat for old to new concrete & masonary plaster
- Priming of reinforced concrete.
Advantages:
- Improves waterproofing properties when used as a coating mixed with cement
- Contains no chloride
- Provides excellent bond to concrete & masonry plaster
- Improves tensile, flexural and compressive strength as compared to control concrete hence increases the durability of structures
- Easy to use
- Improves bond strength, facilitating tough and hard wearing surface
- Allows trapped vapour to escape thus preventing peeling / blistering
- Reduces cracking through increased mortar flexural strength and reduced permeability
- Increases mortar, wear resistance under rubber wheeled traffic and improves mortar tensile strength
- Non-flammable and does not give toxic gases when exposed to fire
- Not harmful to health of workman.
Application Methodology Surface Preparation:
- Ensure that structure is at least 3 days old, sound and free from dirt, soil, oil release agents, laitance and any other foreign materials which may impair the bond, penetration and / or the overall performance of ShaliCrete® 47. Do not etch with acid
- Remove chemically any efflorescence, form oil, mould etc
- Ensure to fill cracks / honeycombs / holes / faulty construction joints with mortar made of ShaliCrete® 47, cement and super fine sand in the ratio 1 : 1 : 3 and allow it to touch dry
- Pre-wet / dampen all prepared concrete surface before application of ShaliCrete® 47. Do not allow standing water.
Slurry Preparation:
- Mix ShaliCrete 47 with neat cement in the ratio as shown in table below till obtaining homogeneous, lump free mixture with better brushable consistency:
Waterproofing Compound:
- Apply ShaliCrete 47 slurry by brush on the surface. Apply two or more coats depending on the surface condition
- Ensure time interval of 5 -6 hr between two coats
- Do not apply slurry coat on standing water
- After 6 hrs of air drying the coated surface should be cured by means of spraying water for next 24 hr. Do not leave coated surface dry during this period. Do not allow the coated surface to be submerged under water during this period
- Allow to dry for 24 hrs after moist curing. Do not apply water through a hose or pressurized nozzle.
Bonding Agent:
- Bond coat with a mixing ratio of 1:1 by volume (ShaliCrete 47 : Cement).
- The applied bonding agent should be in tacky condition before topping with new concrete.
Repair Mortar:
- Modified repair Mortar with a mixing ratio of Cement 50 kg : Sand 150 kg : ShaliCrete 47 5 kg with required amount of potable water
- Apply in specified area
- Keep the surface moist for 12 - 24 hr after application.
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ShaliCrete Acrylic Polymer Coating
Product Price: Rs 300 / KgGet Best Price
Product Brochure
Product Details:
| Brand | ShaliCrete |
| Appearance | Free Flowing white liquid dries to a colorless coating |
| pH | > 7 |
| Solid Contents | 30 +- 2 |
| Coverage (SqM/Kg) | 2.25 Thickness 2 mm (1 coat) |
| Bond Strength | 7.8 (Kg/cm2) |
| Application | Mortar |
| Specific Gravity @ 27 Degree C | 1.01 |
| Compressive Strength | 405 (Kg/cm2) |
| Application Area | Polymer repair mortar |
| Flexural Strength | 85 (Kg/cm2) |
Application:
- Toilets, sunken slabs, kitchen, sewers, aquariums and terrariums.
- Repairing walls, planters and small concrete terraces.
- Durable and aesthetic exterior finish with cement paint.
- Repair mortar for precast structural concrete members, toppings, patches, cracks etc.
Advantages:
- Easy to use.
- Improves bond strength, facilitating tough and hard wearing surface.
- Allows trapped vapour to escape thus preventing peeling / blistering.
- Reduces cracking through increased mortar flexural strength.
- Increases mortar, wears resistance under rubber wheeled traffic.
- Increases mortar tensile strength.
- Offers greater impact resistance.
- Reduces permeability.
- Non-flammable and does not give toxic gases when exposed to fire.
- Not harmful to the health of the workman.
Application Methodology Surface Preparation:
- Ensure that structure is at least 3 days old, sound and free from dirt, soil, oil release agents, laitance and any other foreign materials which may impair the bond, penetration and / or the overall performance of ShaliCrete®. Do not etch with acid.
- Remove chemically any efflorescence, form oil, mould etc.
- Ensure to fill cracks / honeycombs / holes / faulty construction joints with mortar made of ShaliCrete®, cement and super fine sand in the ratio 1 : 2 : 3 and allow it to touch dry.
- Pre-wet / dampen all prepared concrete surface before application of ShaliCrete®. Do not
Application Methodology Slurry Preparation:
- Mix ShaliCrete with neat cement in the ratio as shown in table below till obtaining homogeneous, lump free mixture with better brushable consistency:
Waterproofing Compound:
- Apply ShaliCrete slurry by brush on the surface. Apply two or more coats depending on the surface condition.
- Ensure time interval of 5 -6 hr between two coats.
- Do not apply slurry coat on standing water.
- After 6 hrs of air drying the coated surface should be cured by means of spraying water for next 24 hr. Do not leave coated surface dry during this period. Do not allow the coated surface to be submerged under water during this period.
- Allow to dry for 24 hrs after moist curing. Do not apply water through a hose or pressurized nozzle
Bonding Agent:
- Bond coat with a mixing ratio of 1:2 (one part of ShaliCrete ® and two parts of cement).
- The applied bonding agent should be in tacky condition before topping with new concrete.
Repair Mortar:
- Bond coat with a mixing ratio of 1:2 (one part of ShaliCrete® and two parts of cement)
- Repair Mortar with a mixing ratio of 1:2:5 (one part of ShaliCrete®, two parts of cement and five part of sand) applied in specified area.
- After the application of Repair Mortar to keep the surface moist for 12 - 24 hr.
Cleaning & Maintenance:
- Clean tools and equipment with water before the material hardens
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SuperSilverShield Bituminous Anti Corrosive Multipurpose Aluminium Coating
Product Price: Rs 335 / LitreGet Best Price
Product Brochure
Product Details:
| Brand | SuperSilverShield |
| DFT / Coat | 30 to 40 micron |
| Drying Time | 5 Hours |
| Packing Size | 20 L |
| Consistency | Smooth, Uniform, Brushable |
| Theoretical Coverage (On metal and old painted surfaces) | 10 +- 1 m2 / L |
| Specific Gravity | 0.96 |
| Packaging Type | Drum |
| Storage | Store in air tight containers in cool, dry place, under shed, away from heat and moisture. |
| Shelf Life | 12 months in original unopened sealed condition. |
| Theoretical Coverage (On brick masonry and concrete) | 6 +- 1 m2 / L |
| Theoretical Coverage (On bituminous surfaces) | 8 +- 1 m2 / L |
SuperSilverShield is composed of oxidized bitumen, solvents and specially formulated aluminum compound.
Application:
- SuperSilverShield is used as a protective coating on iron, steel, masonry and other surfaces
Application Methodology Surface Preparation:
- Remove dust, flakes, oil, grease or other foreign particles by jet or dry air and clean the surface before applying SuperSilverShield.
- Undercoat is not necessary for its application.
Material Preparation:
- Stir SuperSilverShield by a slow speed mixture (approx. 400 rpm) fitted with a suitable mixing paddle to ensure thorough dispersion of aluminium for a uniform finish.
Application of Material:
- Apply SuperSilverShield on the prepared surface by brush.
- Allow it to dry for 5 hr.
- SuperSilverShield® can be applied over old painted surfaces without burning off or scraping, provided the old surface is not in a flaky condition.
Health & Safety:
- Avoid contact with skin / eyes and avoid swallowing
- Ensure adequate ventilation and avoid inhalation of vapour
- Wear suitable protective clothing, gloves and eye protection
- In case of skin contact, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area
- In case of eye contact, wash with plenty of clean water and seek medical advice.
- If swallowed, seek medical attention immediately. Do not induce vomiting.
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ShaliUrethane LHM
Product Price: Rs 455 / KgGet Best Price
Product Brochure
Product Details:
| Packaging Size | 25 Kg |
| Packaging Type | Drum |
| Coverage | Theoretical Coverage *, 1 mm WFT, Kg / m2 = 1.33 |
| Brand | STP |
| Color | Grey |
| Shelf Life | 9 Months |
| Volume Solid Ratio | 90 +- 2 |
Moisture Cured High Tensile Elastomeric PU Liquid Membrane
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Fosroc Waterproofing Chemicals
Product Price: Rs 40 / KgGet Best Price
Product Details:
| Form of Chemical | Liquid |
| Usage/Application | Industrial |
| Category | Waterproofing Coating |
| Purity | 99% |
| Country of Origin | Made in India |
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